Chapman DT100 Original Instructions Manual Download Page 13 | Manualshive

Page: 13 / 16

Chapman DT100 Original Instructions Manual Download Page 13

Page 13

Grease Points

Lubricate the following points using Multi-purpose lithium-based grease with NLGI 2 viscosity grease as per the
maintenance schedule:

1 - Hydraulic Ram (lower end)

2

–

Hydraulic Ram (higher end)

3

–

Pivot Axle Bearing (Both Left & Right)

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Summary of Contents for DT100

Page 1: ...DT100 Hydraulic Dump Trailer Original Instructions Chapman Machinery Ltd Hele Barton Week St Mary Holsworthy Devon EX22 6XR Tel 01288 308149 Email sales chapman co uk ...

Page 2: ...CONFORMITY 16 THIS MANUAL MUST BE HANDED TO THE OPERATOR BEFORE USE THE OPERATOR MUST UNDERSTAND FULLY THE CONTENT OF THIS HANDBOOK BEFORE USING THE MACHINE FOR THE FIRST TIME OF THE IMPLEMENT IS RESOLD THIS MANUAL MUST ACCOMPANY THE MACHINE NOTE The information contained in this manual is correct at the time of going to press However in the course of development changes in specification are inevi...

Page 3: ...eyes from insects and branches with either a visor or goggles Trailed equipment and loads Ensure all riders know the manufacturers recommended towing capacity and drawbar loading limit Always operate within these requirements Remember that your ability to control the ATV by your body movements will be considerably reduced when carrying a load or towing a trailer When selecting trailed equipment lo...

Page 4: ...to machine components Both operators maintenance fitters should be familiar with the machine and fully aware of dangers surrounding improper use or incorrect repairs Before starting carry out a visual check on both machine towing vehicle as regards functionality road safety accident prevention rules Even when using the machine correctly accidents can occur It is imperative that nobody stand within...

Page 5: ...gerous to persons and potentially damaging to components Use of the machine beyond the stated usage may invalidate any applicable warranty as well as being potential in breach of applicable safety regulations Note This machine is for off road use only and is not designed or approved for highway travel Identification Each machine is fitted with a serial plate shown below which details the following...

Page 6: ...Page 6 1 2 3 4 Component Identification ...

Page 7: ...Spanners Socket 1 Remove packaging from around the pallet and the Drawbar Wheels from the trailer bed 2 Once Drawbar is removed thread through the hand controller through the end plate 3 Use a 19mm spanner to remove the 6 x M12 bolts at the front of the machine where the drawbar mounts then proceed to attach the drawbar making sure all bolts are tightened to 100Nm NOTE THESE BOLTS SHOULD BE CHECKE...

Page 8: ... using axle stands where necessary and attach the wheels Tighten wheel nuts to 50Nm 5 Proceed to do the same on the following side making sure all wheels on both sides are fully tightened Remove the DT100 from the pallet and proceed with the next steps of Attachment Set up ...

Page 9: ...icle through a 50mm diameter ball hitch 1 Reverse the towing vehicle up to the machine 2 Attach the machine onto the towing vehicle scoupling 3 Wind release Jockey Wheel and re secure WARNING ENSURE CONTROL EQUIPMENT IS SECURELY ATTACHED TO THE TOING VEHICLE BEFORE USE Initial Set up Initial Test Operation In order to familiarise the operator s with the machine first test the mechanism and control...

Page 10: ...d the permitted load weight 4 Secure the hand control to the towing vehicle prior to moving Ensure trailing cables cannot snag as this may result in damage to the hand control Unloading 1 Make sure the unloading area is safe and clear prior to unloading 2 Operate the electric hydraulic lift on the hand remote to lift the DT100 bed the tailgate will auto unlatch to release the load as it lifts 3 Pr...

Page 11: ...itch Check condition of swivel hitch and ensure this is attached securely to towingvehicle Tyres Ensure tyres are free from damage and inflated to the correct working pressure for the conditions at hand Battery Charging The DT100 comes complete with a quick link 12v battery charging port and connector for ease of use The connecting cable is supplied with the machine and the charging port on the ou...

Page 12: ...draulic oil level is checked on the DT100 with the body fully raised as follows 1 Ensure the DT100 is securely attached to a towing vehicle and raise the bed fully 2 Use a prop or block to ensure you are safe when checking the oil level NEVER WORK UNDER AN UNPROPPED BODY 3 With the bed fully raised ie hydraulic cylinder at full extension the oil should be at the minimum level marker of the dipstic...

Page 13: ... Lubricate the following points using Multi purpose lithium based grease with NLGI 2 viscosity grease as per the maintenance schedule 1 Hydraulic Ram lower end 2 Hydraulic Ram higher end 3 Pivot Axle Bearing Both Left Right ...

Page 14: ...Page 14 Troubleshooting Problem Possible Causes Remedies ...

Page 15: ...materials or equipment not manufactured by Chapman Machinery for which the Buyer shall only be entitled to the benefit of any such warranty or guarantee given by themanufacturer to Chapman Machinery Only genuine replacement parts will be allowable for warranty claims 7 All parts replaced by Chapman Machinery under warranty become the property of Chapman Machinery and must be returned to Chapman Ma...

Page 16: ...Name of Representative James Chapman Position of representative Director The Basis on which Conformity is being Declared I declare that as the authorised representative the above information in relation to the supply manufacture of this product is in conformity with the stated standards and other related documents following the provisions of Machinery Directive 2006 42 EC directives The products d...

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