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WIRING SCHEMATICS

12

12-1

FORWARD AC HARNESS

Summary of Contents for 327 SSX 2012

Page 1: ...federation or yacht club will be pleased to advise you of local sea schools or competent instructors Please keep this manual in a secure place and hand it over to the new owner when you sell the craf...

Page 2: ...uel System 3 5 Fresh Water System 3 5 Marine Sanitation Devices 3 7 Boat Profile and System Layout 3 10 cOMPONENTS 4 Dashboard and Instrument Panel 4 1 Steering 4 2 Throttle 4 3 Power Trim 4 3 Fire Ex...

Page 3: ...3 Carpet 8 3 Seat Coverings and Vinyl 8 3 Canvas Weather Coverings 8 3 Cabin Cushions Side Curtains and Fabrics 8 4 Chaparral Logo 8 4 WINTERIzING AND STORAGE 9 Lifting The Boat 9 1 Dry Storage Prepa...

Page 4: ...tions on your boat If your boat is missing any of these labels notify your Chaparral dealer for replacement Note Respective labels are determined by the standard and optional equipment actually instal...

Page 5: ...ii CHECK FOR WATER ON SEAL BEFORE OPENING...

Page 6: ...RIZED BEFORE THE ONSET OF COLD WEATHER TO REACTIVATE FRESH WATER SYSTEM FOR USE SIMPLY FILL WATER TANK WITH WATER AND FLUSH ENTIRE SYSTEM UNTIL THE FOOD GRADE BLUE COLOR DISAPPEARS FOR FURTHER INFORMA...

Page 7: ...F OIL OR OILY WASTE INTO OR UPON THE NAVIGABLE WATERS AND CONTIGUOUS ZONE OF THE UNITED STATES IF SUCH DISCHARGE CAUSES A FILM OR SHEEN UPON OR DISCOLORATION OF THE SURFACE OF THE WATER OR CAUSES A SL...

Page 8: ...you transfer ownership of this boat to someone else be sure to give this manual to the new owner Your owner s packet contains the manual for the boat you selected Also in this packet are instruction m...

Page 9: ...d to winterize or store your boat for extended periods of time This chapter provides the necessary information 10 Nautical Glossary The Nautical Glossary defines terms associated with your boat and te...

Page 10: ...fungi inhibiting chemical before it is kiln dried Loom Wrap Wiring Attention to rigging detail is a Chaparral hallmark Instead of routing the engine wiring harness haphazardly in the bilge in black ta...

Page 11: ...not end when you buy one of our boats Through our dealer network we do everything possible to ensure that you are satisfied with your purchase Every Chaparral dealer has a responsibility to you the b...

Page 12: ...operation 7 Perform or provide for the appropriate periodic maintenance out lined in the manuals and service guides LAWS AND REGULATIONS This section of the manual includes general information about...

Page 13: ...ements is liable for civil and criminal penalties The placard must also state that local regulations may further restrict the discharge of garbage You may purchase these placards from local marinas bo...

Page 14: ...1 7...

Page 15: ......

Page 16: ...it ____________________________________________________ Serial Number Fuel System __________________ Tank Capacity Fresh Water __________________ Tank Capacity Propeller __________________ ___________...

Page 17: ...s If a problem arises with your Chaparral boat as a result of workmanship or materials con RunTime In Hours Fuel Used In Gallons Distance Traveled In Miles RPM Average Miles per Hour Gallons per Hour...

Page 18: ...nals Flash Light _____________ _____________ ______________ Mirror Paddles Anchor _____________ _____________ ______________ Food Water Life Raft Radio _______________________ _______________________...

Page 19: ...s Its intent is to call attention to information more important than normal text SAFETY RECOMMENDATIONS The popularity of boating and other water sports has grown tremen dously in the past few years B...

Page 20: ...ate your boat with care courtesy and common sense Instruct at least one other passenger aboard in the basic operat ing procedures in handling your boat This person can take over if you unexpectedly be...

Page 21: ...Requirements For Recreational Boats Check with your local Coast Guard station your Chaparral dealer or a local marina about navigational aids unique to your area U S Coast Guard Website www uscg mil...

Page 22: ...cipating in water sports often prefer this PFD because it intended for use in waters where quick rescue is possible and it is generally the most comfort able for continuous wear PFD Type IV Throwable...

Page 23: ...hich can be heard one half mile away It can be a hand mouth or power operated horn or whistle Refer to the U S Coast Guard s publication Navigational Rules International Inland for details about the a...

Page 24: ...and tie down any gear on deck Reduce speed as the seas build Make sure all persons on board have put on their personal flotation devices Trail a sea anchor from the bow If you do not have a sea anchor...

Page 25: ...mability Ventilate when cleaning or painting Disconnect electrical system from power source when perform ing any type of maintenance Use extra caution when using exposed flame around urethane foam Ext...

Page 26: ...e Over 80 Indefinite Indefinite Collision If a serious collision occurs first check the persons on board for injuries Then inspect the boat to determine the extent of damage Prepare to help the other...

Page 27: ...u lation of poisonous carbon monoxide gas within the cabin areas Make sure hull exhaust outlets are not blocked Figure 2 1 Figure 2 1 Running engine or generator in confined areas WARNING Carbon monox...

Page 28: ...ion of carbon monoxide within the cabin and cockpit areas when using protective weather cover ings Provide adequate ventilation when the canvas top side curtains and or back curtains are closed Figure...

Page 29: ...pump housing Replace if worn Refer to the engine manual for further information Inspect each of the metallic exhaust components for cracking rusting leaking or looseness Pay particular attention to th...

Page 30: ...re starting the engine Important Do not operate your boat until the source of a fuel leak is identified Have a qualified service technician correct the condition NEVER USE A MATCH TO INSPECT FOR LEAKS...

Page 31: ...fe boating course to learn more about navigating your boat safely WATER SPORTS 2 13 1 Thumb Up Speed up the boat 2 Thumb Down Slow down the boat 3 Cut Motor Stop Immediately stop boat Slashing motion...

Page 32: ...ion AWSA The skier the observer and the boat operator should know and understand these 7 simple signals Following these guidelines helps make water skiing a safe and enjoyable experience 1 Water ski o...

Page 33: ...REE SHORT BLASTS Engine s in reverse FOUR OR MORE BLASTS Danger signal BRIDGE SIGNALS DANGER ZONE Dead ahead to 2 points abaft your starboard beam Yield right of way to boats in your DANGER ZONE SOUND...

Page 34: ...nel in the dash shows the battery charging rate when the engine is running The negative terminal of each battery is connected to the grounding studs of the main engine s This type of negative ground s...

Page 35: ...solenoid failes to operate you have the option to manually override the system To manually override the system press in and turn the battery switches located in the ski locker stor age Turn until you...

Page 36: ...3 3...

Page 37: ...3 4 MAIN BATTERY SWITCh PANEL...

Page 38: ...correctly grounded Electrolysis corrosion is a very real issue and expense for any boater and boat owners must be aware of the proper protection and maintenance Corrosion will directly affect the perf...

Page 39: ...eck This models has a dual fuel system providing convenience and flexibility of refilling your fuel tank from either side of the boat The fuel tank vent allows air to escape as the tank is being fille...

Page 40: ...t all air is out of the system Turn switch OFF after closing faucets 5 Allow treated water solution to remain in tank for 3 to 4 hours 6 Turn on water pump switch and pump all treated water solution f...

Page 41: ...sanitary removal of the waste If you empty the holding tank overboard the optional macerator grinds waste material into small particles as it empties the holding tank The only time you will use the m...

Page 42: ...erboard discharge Important Overboard discharge of untreated sewage within 12 miles of shore on the east coast and within 9 miles of shore on the west coast is prohibited by law Check with the local a...

Page 43: ...3 10...

Page 44: ...18 Opt AC Sea Pump 19 Stbd Fuel Tank 20 Port Fuel Tank 21 Fresh Water Tank 22 Fresh Water Pump 23 Battery Charger 24 Fwd Bilge Pump 25 Fwd High Water Alarm 26 Sump Pump 27 Air Conditioner Unit 28 Head...

Page 45: ...oadcast critical engine information and convenience items such as depth engine alarms and digital readouts of engine performance Do not exceed the maximum RPM range stated by the engine manufacturer F...

Page 46: ...ection or heading in which your boat is traveling Have the compass calibrated by an experienced technician See the manufacturer s instruction manual for details about proper operation and maintenance...

Page 47: ...length perfect for changing your direction in tight spaces Move the Axius Joystick to the left or right to move your boat pre cisely at your control Move the Axius Joystick toward the bow or stern of...

Page 48: ...ily accessible loca tion away from the engine compartment Everyone on board should know where the fire Extinguishers are and how to operate them If your fire extinguisher has a charge indicator gauge...

Page 49: ...rating your boat below cruising speed RUNNING AND NAVIGATION LIGHTS If you operate your boat at night the law requires you to turn your boat s running lights ON Your Chaparral boat has one white one r...

Page 50: ...h ski tow is provided on select models If equipped the arch with ski tow provides a raised attach point ski tow pylon for the ski rope rated at a 1 000 lbs maximum The high attach point enables the sk...

Page 51: ...down stop Press Button Trim Full Down YES Screen Changes to YES Press ENTER ENTER Down position is now stored 1 2 3 4 Trim Full Up NO The UP screen will automatically appear Defaults to NO Trim Engine...

Page 52: ...FNOLJKW 6FUHHQ SSHDUV 2QO LI WKH DFNOLJKW 0RGH LQ 6 783 6WHS LV LQ 0DQXDO 0RGH I LV LQ XWR 0RGH WKLV VFUHHQ ZLOO QRW DSSHDU LQ WKLV VHTXHQFH 83 1 17 5 17 5 3UHVV QWHU 7R LW XHO ODUP 21 2 XHO ODUP ODUP...

Page 53: ...O FRQRP 81 76 86 17 5 17 5 DFWRU 5HVHW 1 XHO FRQRP 5 6 7 1R 17 5 17 5 KDSDUUDO 7DFKRPHWHU 6HWXS LWK H 2Q 3UHVV DQ ROG RWK UURZ H V IRU VHFRQGV XHO FRQRP HSWK YDLODEOH 9 17 5 17 5 XHO FRQRP YDLODEOH HV...

Page 54: ...DLODEOH 6LQJOH LVSOD 6FUHHQV DUH DV IROORZV 530 6HD DWHU 7HPS RQO LI HQDEOHG HSWK RQO LI HQDEOHG 7DQN RQO LI HQDEOHG 7DQN RQO LI HQDEOHG XHO ORZ 7RWDO ORZ QJLQH RXUV DWWHU 9ROWV 2LO 3UHV RRODQW 7HPS Y...

Page 55: ...R 17 5 17 5 8QLWV 86 0 75 XHO FRQRP 81 76 86 17 5 17 5 DFWRU 5HVHW 1 XHO FRQRP 5 6 7 1R 17 5 17 5 KDSDUUDO 7DFKRPHWHU 6HWXS LWK H 2Q 3UHVV DQ ROG RWK UURZ H V IRU VHFRQGV XHO FRQRP HSWK YDLODEOH 9 17...

Page 56: ...OH YDLODEOH 6LQJOH LVSOD 6FUHHQV DUH DV IROORZV 530 6HD DWHU 7HPS RQO LI HQDEOHG HSWK RQO LI HQDEOHG 7DQN RQO LI HQDEOHG 7DQN RQO LI HQDEOHG XHO ORZ 7RWDO ORZ QJLQH RXUV DWWHU 9ROWV 2LO 3UHV RRODQW 7H...

Page 57: ...our Chaparral dealer can help you select the best trailer for your boat Inspect your trailer regularly to make sure the side supports are in good working condition Check bolts securing rollers and sup...

Page 58: ...ose all windows hatches and doors Store equipment to keep it from shifting or falling Remove and store convertible top if your boat is so equipped Use a second safety chain to secure your boat s bow t...

Page 59: ...n t a ramp avail able use a solid area of ground to the shore with a slope if possible Avoid wet soft sand Always remember to launch your boat at a right angle to the shore 3 When the boat s transom i...

Page 60: ...p to connect all other tie downs lighting or electric brake connections etc Bunk or Custom Trailers Launching Here are some tips to remember when you are putting your Chaparral boat in the water Impor...

Page 61: ...easure all roller assemblies that set in a line across from each other Make sure the distance to each roller from the centerline of the trailer is equal In other words the left side of your trailer sh...

Page 62: ...t could cause damage to your boat or personal injury The swim plat form is not designed to carry personal watercraft As the operator you are responsible for the safety of your passengers Do not allow...

Page 63: ...n fueling or having someone else fuel your boat be sure the waste or water fill caps are not mistaken for the fuel fill cap Also make sure a fishing rod holder is not mis taken for a fuel fill plate 2...

Page 64: ...tions 1 Secure boat to the dock or mooring slip before attempting to start engine Keep boat secure until engine is running and warmed up 2 Check lubricating fluid levels Check fuel supply to make sure...

Page 65: ...rottle forward engine RPMs increase and your boat moves faster through the water Important Acceleration at full throttle is not recommended dur ing the engine break in period This break in period coin...

Page 66: ...n relation to the boat s transom It also allows the operator to raise and lower the drive for trailering beaching launching or operating in shallow water Note Refer to your engine owner s manual regar...

Page 67: ...find it easier to maneuver the boat and to pull skiers to the surface Trim Tabs Trim tabs are standard on some models and optional other models Trim tabs also help the operator trim the boat Trim tabs...

Page 68: ...ns on the key pad simultaneously Important If the control box is turned on in the test mode and subsequently receives a signal to turn it on via the accessory input the boat operator can not turn off...

Page 69: ...e two or more anchors if anchoring overnight or extended periods of time Otherwise make sure your boat has enough space to swing full circle in case of shifting winds Keep the anchor and line in an ar...

Page 70: ...de the dock by turning hard to port 3 Turn to starboard and at idle speed put the engine in reverse to bring the stern closer to the dock Reverse these steps to dock to the port side MOORING YOUR BOAT...

Page 71: ...ks well for mooring lines and anchor lines Rope made of high tensile strength polyester fibers like Dacron is just about as strong as nylon rope but it does not stretch Kevlar rope is strong and does...

Page 72: ...pstick out of its sleeve wipe clean and push dipstick back into the sleeve Make certain the dipstick is pushed all the way back in 4 Pull dipstick out again and check oil level on dipstick The oil lev...

Page 73: ...gine owner s manual for detailed infor mation about checking and maintaining the fuel system The fuel system must be inspected frequently and maintained regu larly Check for leaks and or vapors and re...

Page 74: ...lubricant 3 Lubricate cable end guide pivot point with SAE 30W engine oil 4 Run engine for 20 to 30 minutes then check power steering fluid level If low add type A automatic transmission fluid to bri...

Page 75: ...flammable solvents for cleaning the bilge Check with your Chaparral dealer for recommended cleaners 6 4 WARNING Gasoline or vapors in bilge can explode Remove all sources of ignition Do not start eng...

Page 76: ...switch not making proper contact 3 Throttle lever in wrong position 4 Loose wire in starting circuit 5 Ignition switch defective 6 Defective solenoid 7 Dead battery 8 Battery switch in wrong position...

Page 77: ...ump filter and fuel tank line for cracked flanges or restricted fittings 7 Do not attempt to start engine for at least 5 minutes For hot engine fully advance throttle make sure throttle lever is in ne...

Page 78: ...carb only 5 Clogged flame arrestor 1 Engine misfiring 2 Spark plugs dirty or not gapped correctly 3 Clean flame arrestor and check air intake 4 Check engine temperature See Engine Owner Service Manual...

Page 79: ...cessive oil improper filling bad fuel pump etc 3 Change oil and oil filter be sure to use the correct grade and viscosity oil 4 Inspect all oil lines and tighten all connections as necessary 1 Replace...

Page 80: ...ent oil changes 2 Dirty oil filter 3 Water in oil 5 Replace fuel filter 6 Inspect fuel for water or other contami nants If contaminated drain tank and flush with fresh fuel 7 Use compressed air at not...

Page 81: ...mounting bolts 2 Damaged propeller shaft 3 Propeller bent or pitch out of true 4 Engine out of alignment 1 Inspect propeller and replace if required 2 Pump out bilge area Inspect for causes related t...

Page 82: ...ant to deep stains To remove minor stains wash the affected area with a soft cloth and household deter gent Then rinse thoroughly with clear water If deep stains do occur use a special fiberglass clea...

Page 83: ...ficiency of your boat BOTTOM PAINT ANTI FOULING Important Consult your Chaparral dealer for recommended bottom paints and local laws that govern your area Many states regulate the chemical content of...

Page 84: ...c or vinyl windows be sure they are dry Make sure the vinyl is rolled and not folded or creased Store them in a bag that will breathe CARPET After a boating excursion allow carpet to dry completely in...

Page 85: ...n and snaps with petroleum jelly If canvas or seams leak apply a light coating of a fluorocarbon based water repellent or 303 High Tech Fabric Guard avail able at most marine dealers Allow all canvas...

Page 86: ...sition slings as indicated by the diagrams in Chapter 3 Do not use deck cleats or bow or stern eyes for lifting the boat Be sure boat remains level while being lifted to avoid sling movement or boat d...

Page 87: ...drain water systems with a water heater installed it is recommended that potable water system antifreeze be run through the entire system at the time of winterization This needs to be ComPLETELy flush...

Page 88: ...portant We cannot overemphasize our concern for your safety 2 Clean battery terminal posts with wire brush or steel wool before reinstallation 3 Check charge on battery Recharge or replace if necessar...

Page 89: ......

Page 90: ...f a boat is said to be astern of the boat Athwart Across Aweigh Off the bottom said of an anchor Aye Yes while aboard a boat or ship Means I understand Bail To remove water from a boat by pump or bail...

Page 91: ...such as a boat s license Chart A map of a body of water that contains pilot ing information Chine The intersection of sides and bottom of a boat Cleat A piece of wood or metal with projecting ends to...

Page 92: ...to protect fragile articles against shock and breakage baggage or per sonal effects Ebb An outgoing tide Estuary An inlet or arm of the sea Fathom Six feet Fenders Objects placed along the side of th...

Page 93: ...member of a boat s hull Knot To bend a line Also a unit of speed equal to one nautical mile 6 076 10 feet an hour Launch 1 To put a vessel into the water 2 a small open powerboat mainly used for trans...

Page 94: ...opposite of inboard Outdrive A propulsion system for boats with an inboard motor operating an exterior drive with driveshaft gears and propeller also called stern drive and inboard outboard Overall L...

Page 95: ...er under load Sole The cabin or cockpit floor Spar Buoy A channel marker that looks like a tall slender pole Stand On Vessel The vessel with the right of way Starboard The right side of a boat when yo...

Page 96: ...g the bot tom paint and the topsides Way Movement of a vessel through the water Technically it is underway when not at anchor aground or made fast to the shore The com mon usage is interpreted as prog...

Page 97: ......

Page 98: ...s claim THE WARRANTIES ORIGINAL OWNER LIFETIME LIMITED STRUCTURAL HULL WARRANTY Subject to the conditions exclusions and limitations set forth below Chaparral warrants to only the Original Purchaser o...

Page 99: ...ined from Chaparral before commencement of repairs Authorization will only be given for repairs that include the addition of a barrier coat and bottom paint to that portion of the hull that rests in t...

Page 100: ...s who otherwise comply with this Warranty Statement receive the balance as they exist at the time of purchase of the Five Year Transferable Limited Structural Hull Warranty and the One Year Transferab...

Page 101: ...rchased from other manufacturers whether subject to a separate warranty or not by such other manufacturers 19 Estimates that relate to speed fuel consumption weight or statements made by any person ot...

Page 102: ...any other warranty other than those expressly set forth herein 2 Chaparral reserves the right without notice to make changes to or discontinue models and Chaparral shall be under no obligation to equi...

Page 103: ...r 1 An Ownership Transfer Record completed by the original purchaser and the subsequent owner 2 A copy of the bill of sale or other evidence of purchase of the boat from the original purchaser includi...

Page 104: ...WIRING SCHEMATICS 12 12 1 FORWARD AC HARNESS...

Page 105: ...12 2 FORWARD DC DISTRIBUTION HARNESS...

Page 106: ...12 3 AFT AC HARNESS...

Page 107: ...12 4 AFT DC DISTRIBUTION HARNESS...

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