MO DAY YEAR
Champion Aerospace LLC
1230 Old Norris Road
Liberty, South Carolina, U.S.A. 29657
© 2009 Champion Aerospace LLC
www.championaerospace.com
CHAMPION AEROSPACE LLC PROPRIETARY INFORMATION - Subject to the restrictions on the Title page
ISSUED
PAGE REV.
PAGE NO.
REVISED
MO DAY YEAR
01
18
96
L-1502
03
01
09
C
Table of Contents
0.0
NOTICES.................................................................................................................
0-1
0.1
COPYRIGHT STATEMENT ............................................................................................................... 0-1
0.2
SOFTWARE LICENSE AGREEMENT .............................................................................................. 0-1
0.3
GENUINE SLICK PARTS .................................................................................................................. 0-2
0.4
RELEVANT PUBLICATIONS ............................................................................................................. 0-2
0.5
WORLDWIDE NETWORK ................................................................................................................. 0-3
0.6
HOW TO USE THIS MANUAL ........................................................................................................... 0-3
1.0
TECHNICAL REFERENCE .....................................................................................
1-1
1.1
OVERVIEW ....................................................................................................................................... 1-1
1.2
SYSTEM CONFIGURATION ............................................................................................................. 1-1
1.3
MODES OF OPERATION ................................................................................................................. 1-1
1.4
FUEL OCTANE REQUIREMENTS
1.5
DEFINITIONS .................................................................................................................................... 1-3
1.6
SELECTING THE CORRECT LASAR
®
SYSTEM CONFIGURATION ............................................................................................................. 1-5
2.0
INSTALLATION .......................................................................................................
2-1
2.1
GENERAL ......................................................................................................................................... 2-1
2.2
INSTALLATION OF BASELINE LASAR ............................................................................................ 2-1
2.2.1
DISCONNECT AIRCRAFT BATTERY ............................................................................................... 2-1
2.2.2
LASAR
®
CONTROLLER INSTALLATION ......................................................................................... 2-2
2.2.3
ENGINE PREPARATION .................................................................................................................. 2-3
2.2.4
INSTALL MAGNETO DRIVE GEARS ................................................................................................ 2-4
2.2.5
ENGINE SET-UP ............................................................................................................................... 2-4
2.2.6
INSTALL SENSOR MAGNETO - LEFT ENGINE POSITION ............................................................ 2-4
2.2.7
INSTALL NON-SENSOR MAGNETO - RIGHT ENGINE POSITION ................................................ 2-5
2.2.8
ALIGN THE ENGINE CRANKSHAFT TO TDC ................................................................................. 2-5
2.2.9
ALIGN LEFT MAGNETO TO TDC .................................................................................................... 2-5
2.2.10 ALIGN ENGINE CRANKSHAFT TO BTDC ....................................................................................... 2-6
2.2.11 SYNCHRONIZE LEFT AND RIGHT
MAGNETO CONTACT POINTS ........................................................................................................ 2-6
2.2.12 CHECK SENSOR AND CONTACT
POINT SYNCHRONIZATION ............................................................................................................ 2-6
2.2.13 INSTALL IGNITION HARNESS ......................................................................................................... 2-7
2.2.14 CONFIRM MAGNETO SWITCH OPERATION ................................................................................. 2-7
2.2.15 INSTALL LOW VOLTAGE CONTROL HARNESS ............................................................................. 2-8
2.2.16 CONNECT MANIFOLD PRESSURE SOURCE ................................................................................ 2-9
2.2.17 CHECK LASAR
®
INSTALLATION ....................................................................................................2-10
2.2.18 LABEL FUEL TANK FILLER OPENING .......................................................................................... 2-10
2.2.19 RECONNECT AIRCRAFT BATTERY .............................................................................................. 2-11
2.2.20 GROUND TEST LASAR
®
SYSTEM ................................................................................................ 2-11
2.2.21 COMPLTE DOCUMENTATION ....................................................................................................... 2-11
2.3
INSTALLATION OF LASAR
®
SYSTEMS WITH
CYLINDER HEAD TEMPERATURE CONTROL ............................................................................. 2-11
2.3.1
IDENTIFY CYLINDER FOR LASAR
®
CHT PROBE INSTALLATION .............................................. 2-11
2.3.2
INSTALL M5430-XX CHT PROBE ASSEMBLY ...............................................................................2-12
2.3.3
INSTALL LOW VOLTAGE CONTROL HARNESS ........................................................................... 2-12
2.3.4
RECONFIRM COMPLETION OF ALL STEPS IN
SECTION 2.2 .................................................................................................................................. 2-13
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