Champion DH6000T Installation Manual Download

Page: 5 / 52

Revision History

Revision

Revised

Serial Number

Revision

Date

Pages

Effectivity

Description

4.30.22

All

D22042134

Released first edition

Specifications are subject to change based on continual product improvement.

Summary of Contents for DH6000T

Page 1: ...lem NC 27105 336 661 1556 Fax 336 661 1660 Toll free 1 800 858 4477 Printed in the USA Installation Manual Tall hot water sanitizing machine w fresh water rinse and built in stainless steel electric booster Optional Ventless Heat Recovery Standard height hot water sanitizing machine w fresh water rinse and built in stainless steel electric booster Optional Ventless Heat Recovery Models DH6000T VHR...

Page 2: ...ll free 1 800 263 5798 Tel 905 562 4195 Fax 905 562 4618 Email service moyerdiebellimited com USA Toll free 1 800 858 4477 Tel 336 661 1556 Fax 336 661 1660 Email service championinudustries com NATIONAL SERVICE DEPARTMENT CAUTION Warewashing chemicals are supplied by others Always follow supplier s instructions for handling and use of chemicals ...

Page 3: ...Use your mobile device and connect to the website www championindustries com to register your product or Scan the QR code http champDW us located on the lower front panel of the machine or Complete the fax form on the next page and fax to 1 800 661 1660 4 34 PM 44 ...

Page 4: ...Company Name Telephone Contact Address Address Telephone Contact Installation Company Street State Province Zip Postal Code FAILURE TO REGISTER YOUR PRODUCT MAY VOID YOUR WARRANTY PRODUCT REGISTRATION CARD 336 661 1660 in the USA 1 800 204 0109 in Canada COMPLETE THIS FORM AND FAX TO ...

Page 5: ...y Revision History Revision Revised Serial Number Revision Date Pages Effectivity Description 4 30 22 All D22042134 Released first edition Specifications are subject to change based on continual product improvement i ...

Page 6: ...of clutches f Opening or closing of utility supply valves or switching of electrical supply current g Cleaning of valves strainers screens nozzles or spray pipes h Performance of regular maintenance and cleaning as outlined in the operator s guide i Damages resulting from water conditions accidents alterations improper use abuse tampering improper installation or failure to follow maintenance and ...

Page 7: ...VAC Only from 3PH to 1PH Operation 10 Detergent Dispensing System by others 11 Detergent Signal for Dispensing Signal by others 11 Rinse aid Signal for Dispensing System by others 12 Vent Fan Control Supplied by others 13 Optional Champion Chemical Dispensers 14 Supervisor Menus 16 Enter Supervisor Menu 16 Enter Chemical Setup Menu 16 Detergent Sensors 17 Detergent Prime and Rinse Aid Prime Button...

Page 8: ...ers 28 Temp Offset 28 Drain Water Tempering DWT 28 Temp Lockout 28 Door Lock 28 Detergent 28 Detergent Lockout 28 Delime Setup 29 Delime Notification Setup 30 Start Delime 30 Delime Operation 31 Start Delime 30 Fault Messages 34 Fill Time Exceeded 34 Drain Time Exceeded 34 Float Fault 35 Temperature Sensor Fault 35 APPENDIX A Installing DH6000T Corner Shield Kit P N 901114 36 APPENDIX B Kit P N 90...

Page 9: ...Table of Contents This Page Intentionally Left Blank v ...

Page 10: ...ts highlight important information necessary for the operation of the machine The following symbols are used throughout this manual to alert the reader to important information Installation Codes The installation of the dishwasher must comply with all local electrical plumbing health and safety codes or in the absence of local codes installed in accordance with the applicable requirements in the N...

Page 11: ...allation Inspect the outside of the shipping carton for signs of damage and report any damage immediately to a supervisor Remove the carton inspect the dishwasher and check the inside of the machine for accessories and installation parts Register your machine by fax or online as soon as possible CAUTION Be careful when lifting and moving the machine to avoid damage Placement NOTE Dishwashers are s...

Page 12: ...el Fig 2 Dish table installation if required Dish table Dish table Fig 3 Nominal dish table configuration Level the dishwasher and dish tables to the required height Fit the dish table flanges over the ends of the dishwasher tank and mark two hole locations Drill 1 4 holes through the table flange and the dishwasher tank Apply sealant between the table flanges and the wash tank and install stainle...

Page 13: ...n 1 The control panel must be accessible from the front as shown in Fig 4 2 Install the optional splash shield if included with machine see Fig 5 Detailed instructions can be found in Appendix A at the rear of this manual Fig 4 Nominal corner installation Fig 5 Corner splash shield Control Panel NOTE TRACK CONVERSION INSTRUCTIONS ARE ON THE NEXT PAGE 3 ...

Page 14: ...rsion 1 Pull the track assembly straight up out of the machine 2 Rotate the track 180 and reinstall 3 Remove the guide attached to the track assembly save the hardware 4 Reposition the guide on the right hand side of the track assembly and secure with the existing fasteners 5 Slide a dish rack through the machine to ensure it moves freely 6 Conversion is complete 4 ...

Page 15: ...HOT WATER SUPPLY Minimum Maximum Incoming Temperature 55 75º 13 24ºC Minimum Incoming Supply Flowing Pressure 46 50 PSI Minimum Maximum Operating Flowing Pressure 16 PSI DH6000 VHR DH6000T VHR Minimum Maximum Incoming Temperature 110 140º 43 60ºC Minimum Incoming Supply Flowing Pressure 45 PSI 310kPa Minimum Maximum Operating Flowing Pressure 16 PSI Water hardness of 3 Grains US Gal 0 83 Imp Gal 5...

Page 16: ...oper installation is not covered by the limited warranty Fig 7 1 NPT electric drain valve connection CAUTION Use caution when making drain valve plumbing connections NOTE Manual operation of the drain valve is explained at the end of the manual 6 Gravity Drain 1 NPT Connections Automatic Electric Drain Valve Maximum Flow Rate 15 0 US GPM 14 0 IPM GPM 57LPM ...

Page 17: ...empering valve 7 The installation of a ball shut off valve for servicing supplied by others is highly recommended 8 Maintain an indirect air gap connection to the floor drain if the exit of the Tee is finished to the floor drain 9 Restore water supply and check for leaks 10 Restore power and test the operation of the machine 11 Replace panels 12 Installation is complete Optional Mechanical Drain W...

Page 18: ...ks Fig 11 Fig 11 Connection data plate Fig 9 Cable restraint Front View Volt 208 240 Amp 38 34 Ph 3 Hz 60 1 Point Machine Connection Data Plate Mod DH6000T Series M2 STD Minium Supply Conductor Ampacity For supply connection use copper connectors in accordance with local electrical code Rated Minimum 90 C 194 F 50 50 AMPS 50 50 AMPS Maximum Supply Overcurrent Protection Device Overcurrent Protecti...

Page 19: ...Point Machine Connection Data Plate Mod DH6000T Series M2 STD Minium Supply Conductor Ampacity For supply connection use copper connectors in accordance with local electrical code Rated Minimum 90 C 194 F 50 50 AMPS 50 50 AMPS Maximum Supply Overcurrent Protection Device Overcurrent Protection Device Time Delay or Inverse Time Circuit Breaker Volt 208 240 Amp 39 34 Ph 3 Hz 60 2 Point Booster Conne...

Page 20: ...ess the power terminal block 3 Connect jumper wire supplied be factory Fig 15 between L2 and L3 on output side of terminal block 4 Connect power on L1 and L2 of the terminal block 1 Phase 208 240 60 1 LINE IN GRD L1 L2 L1 L2 L3 JUMPER Fig 15 Jumper wire Convert DH6000 208 240VAC Only From 3PH to 1PH Operation NOTE The installer must contact the factory to receive the jumper wire jumper bars and re...

Page 21: ... 0 AMP MAX 120VAC 2 0 AMP MAX FAN SIGNAL RINSE AID SIGNAL DETERGENT SIGNAL SIGNAL ONLY 120VAC FUSE BLOCK 2 0 AMP MAX LOAD DETERGENT SIGNAL CONNECTION LOCATED ON LEFT SIDE OF COMPONENT PANEL SIGNAL ENABLED DURING WASH CYCLE WASH TANK CAPACITY 10 US GAL 8 3 IMP GAL 38 L TWO 7 8 DIAMETER HOLES ON RIGHT SIDE OF TANK TOP HOLE IS DETERGENT INJECTION BOTTOM HOLE IS DETERGENT PROBE Fig 18 Injection and pr...

Page 22: ...njection point Fig 21 Rinse aid signal connection Rinse aid Signal for Dispensing System by others 120VAC FUSE BLOCK 2 0 AMP MAX LOAD RINSE AID SIGNAL CONNECTION LOCATED ON LEFT SIDE OF COMPONENT PANEL SIGNAL ENABLED DURING RINSE CYCLE CAUTION Warewashing chemicals are supplied by others Always follow supplier s instructions for proper handling and use Installation 12 ...

Page 23: ...the three fuse blocks on the machine base 3 Connect one wire of the external vent fan contactor to the FAN SIGNAL fuse block 4 Connect the other wire to a COMMON NEUTRAL terminal 5 Connect the external vent fan contactor coil wires 6 Re install the lower panels 7 Restore power to the machine NOTE The 120VAC signal is available whenever the dishwasher green power switch is ON 120VAC 1 0 AMP MAX COM...

Page 24: ...tructions for the handling and use of the chemicals 3 Refer to the Detergent Concentration Graphs below to set the Champion chemical dispensers Graph 1 Graph 2 Based on manufacturer s recommended concentration QSR Yellow UltraKlene Based on manufacturer s recommended concentration 600 500 400 PPM 300 200 100 0 0 100 200 300 Concentration mV 400 500 600 700 Concentration mV PPM 100 120 80 60 40 20 ...

Page 25: ...Blank Page This Page Intentionally Left Blank 15 ...

Page 26: ...assword screen appears Fig 27 3 Press 7777 then ENT on keypad Fig 28 4 Press CHEMICAL SETUP button Fig 29 Fig 28 Keypad Fig 26 Supervisor Menu Fig 25 Settings button Fig 27 Enter password Fig 29 Set up options menu Navigation Buttons SETTINGS Press for Supervisor Menu Back up to previous screen Return to main screen continued on next page SUPERVISOR MENUS Instructions for the Supervisor and Chemic...

Page 27: ...nd ENT SET RINSE AID SET POINT factory default 5 secs Fig 33 In line sensor cycle times Sensor Options Chemical dispensing controlled according to option IN LINE only TANK only or both IN LINE and TANK 1 Press CYCLE TIMES Factory default Prime 40 secs Fill 30 secs Cycle 3 secs 2 To change press number on the screen Keypad appears see Fig 28 3 Select new value on keypad then ENT 4 Repeat for each v...

Page 28: ...low bottle will continue to reset and periodically reappear until the cause of alert is repaired The dishwasher continues operating even with the error CFA machines will lockout if there is a Low Detergent Alert Fig 35 Tank sensor selected TANK Sensor Normal Operation 1 Detergent pump output 3ml sec 2 Machine fills 3 When the lower float is satisfied detergent pump runs for the fill set point to a...

Page 29: ...the needed values according to the charts on page 11 and tritation SET DETERGENT CONCENTRATION In line Sensor shown ON Fig 38 Fig 38 Detergent Concentration continued on next page Instructions for the Supervisor and Chemical Supplier 1 If machine has run one cycle and tank temperature is 150ºF 65 6ºC or greater and the tank sensor is not satisfied then the detergent pump will pump the cycle time s...

Page 30: ...Fill the dishwasher with fresh water and run cycles until the tank temperature indicates approximately 160ºF 71ºC 7 Press the Back up button Fig 39c to return to the Supervisor menu Fig 39c 8 Press the Home button Fig 40 to return to the main operation screen Fig 41 SET DETERGENT CONCENTRATION See Fig 39 a b and c for Sensor displays Fig 39a In line Sensor ON THIS COMPLETES THE OPTIONAL CHAMPION C...

Page 31: ... of 10 hours Factory default setting is 2 hours Fig 47 9 During normal operation if the machine is idle for the programmed time then the main screen displays SLEEP TOUCH TO WAKE UP Touch the screen and the operation screen will reappear Fig 42 10 The tank heaters and the detergent system is disabled when the machine is asleep SLEEP NOTE Access to the supervisor menu is active for five minutes The ...

Page 32: ...ll Time Extended button If the programmed minutes are exceeded then the operation screen displays an alarm ON FOR CELSIUS When the button is ON temperatures are displayed in ºC with the letter C By default temperatures are displayed in ºF with the letter F ON FOR FRENCH When the button is ON descriptions are displayed in French By default descriptions are displayed in English WATER REFRESH Water R...

Page 33: ...pears Fig 54 4 A red light indicates an open inactive condition Green indicates closed active 5 For example the green light for DOOR indicates the door is closed The red light for PUMP indicates the pump is off Fig 53 I O button Fig 54 I O SCREEN Component status I O Inputs Outputs Fig 52 Press SETTINGS on main screen The I O shows the operating state of components Machine operation can be checked...

Page 34: ...YCLE COUNT Fig 57b Cycle count display 1 Press the MANUALS button to display operating and cleaning instructions Fig 58 MANUALS Fig 58 Manuals ACTIVE FAULTS continued 2 A green light indicates no fault a red light indicates a fault is active Fig 56 3 Active faults are displayed on the operator s main screen See the Operation Manual for details SUPERVISOR MENUS continued Fig 56 ACTIVE FAULTS screen...

Page 35: ...ENUS continued on next page Fig 60 Start delime 1 Supervisors may start a Delime process from this menu Users use the main screen to begin a Delime 2 Press START DELIME to begin a deliming operation Fig 60 3 The supervisor delime setup is on page 29 START DELIME 1 FACTORY SETUP CAN ONLY BE ACCESSED BY FACTORY PERSONNEL Fig 61 2 Contact Factory if this function is required FACTORY SETUP Fig 61 Fact...

Page 36: ...visor menu Fig 62 2 Press the MAINT button Fig 63 3 The Enter Password screen appears 4 Press 0 and keypad appears Fig 64 5 Press 9999 then ENT on keypad 6 The maintenance menu appears Fig 66 MAINT CAUTION Supervisors should consult an authorized service agent before making changes to MAINT menu settings Fig 65 MAINT password 9999 continued on next page Fig 66 MAINT 26 ...

Page 37: ...not adjustable Fig 67b TEMP SETPOINTS Fig 67b Temperature Setpoints menu Press the Back up button FUNCTION TEST 1 Press the Function Test button Fig 68 2 A menu appears to test the displayed components on the screen Press and hold the button to test if the component is working Troubleshoot the problem or contact an authorized service agent for assistance Fig 68 Function Test menu HIGH BOOSTER 1 Pr...

Page 38: ...gent system is operational DETERGENT LOCKOUT When ON the machine will not operate if detergent is not detected in the Champion detergent system NOTE The functions listed below are only used by service agents to program the operation of a machine if equipped with special options Fig 70 DRAIN WATER TEMPERING DWT For electric DWT option only 1 Temp Offset allows a service agent to compensate for vari...

Page 39: ...ervisor menu is active for five minutes The 7777 password must be re entered after 5 minutes 1 Press the SETTINGS button on the main screen Fig 73 2 Press SETUP OPTIONS button Fig 74 3 Enter password screen appears Fig 75 4 Press 77777 and ENT Fig 76 5 Press DELIME SETUP BUTTON Fig 77 Fig 77 Delime Setup button continued on next page SUPERVISOR MENUS continued 29 ...

Page 40: ...the displayed number 2 The keypad appears 3 Press keypad and enter the desired value then press ENT 4 Repeat for each number as needed START DELIME Fig 79 Supervisor s menu Start delime button 1 DELIME SETUP activates and sets up the delime function 2 Press the DELIME button The DELIME SCHEDULE sets the number of hours of machine operation between delime 3 HOURS range 100 10 hours The factory defa...

Page 41: ...ppears 3 Press NO to return to main screen 4 Press YES to start delime Fig 82 5 If door is open CLOSE DOOR TO START appears Fig 83 The red door icon in the upper right corner of the screen alerts the operator the door is open 6 If door is closed when YES is pressed the screen immediately displays DRAINING and the machine drains Fig 84 7 When the machine has drained Open the doors and clean the scr...

Page 42: ...ero 14 Pump runs and circulates the delimer throughout the machine to remove mineral deposits Fig 90 15 Deliming time expires at end of preset time 16 DRAINING appears Pump stops drain opens and deliming solution is drained CAUTION Follow the chemical supplier s use and handling instructions Wear protective clothing and eye protection when handling chemicals Fig 87 Machine fills Fig 88 Add delime ...

Page 43: ...to ensure delimer is removed Pump runs Time remaining counts down from the preset 5 minutes Fig 95 22 DRAINING appears for the final time Machine drains 23 DELIME COMPLETE appears Press the CONTINUE button and the main screen will appear The machine will fill and return to normal operation Fig 98 Fig 92 Fills with fresh water Fig 93 Rinses to remove residue Fig 97 Delime operation complete return ...

Page 44: ... the instructions and press RESET Fig 99c 3 The machine will resume normal operation or the fault screen will reappear 4 Contact a service agent for repair DRAIN TIME EXCEEDED 1 If the machine does not drain completely in the allotted time then DRAIN TIME EXCEEDED and a blinking fault icon appear Fig 100 2 Press the blinking icon and an instruction screen will appear Follow the instructions and pr...

Page 45: ...ons on screen TEMPERATURE SENSOR FAULT Fig 102 Normal WASHING screen Fig 102b Press ACKNOWLEGE Fig 102c Main screen with blinking fault icon Fig 102a Temperature sensor fault screen 1 If a machine temperature sensor fails then the TEMPERATURE SENSOR FAULT message appears and the Wash Tank temperature displays XXXX indicating the location of the fault Fig 102a 2 Press the blinking fault icon and an...

Page 46: ... INSERT P N 107966 SPECIAL TOOLS 21 or 5 32 Drill bit Electric Drill 1 The splash shield is installed on the right hand side of the dishwasher Fig 1 2 Turn dishwasher power off the machine will drain automatically Open the doors 3 Lift and remove the track assembly Fig 2 APPENDIX A Installing DH6000T Corner Splash Shield Kit P N 901114 INSTALLING DH6000T CORNER SPLASH SHIELD KIT P N 901114 36 Trac...

Page 47: ...washers securing the right hand door guide cover Save the fasteners and discard the cover Fig 3 5 Install the splash shield between the door guide and the front corner post Fig 4 The left side of the splash shield covers the door guide Fig 3 Guide Cover Fig 4 Splash Shield Door Guide Front Corner Post ...

Page 48: ... a small bead of sealing compound to the 4 fasteners saved in step 4 Secure the guide cover end of the splash shield to the machine Fig 5 7 Locate the mounting holes on the right hand front corner Fig 6 Fig 5 Sealing Compound Fig 6 Front Corner Post Splash Shield Mounting Hole ...

Page 49: ... Step 8 39 8 Using the splash shield as a template mark and drill two holes in the corner post Secure the shield to the post using the 10 32 screws nuts and washers provided in the kit 9 Open and close the doors to ensure there is no interference between the doors and shield 10 Turn the dishwasher power on to fill the dishwasher 11 The installation is complete Fig 7 ...

Page 50: ...n the kit to the existing bracket using kit screws Fig 3 4 Disconnect booster wires L1 L2 and L3 on main power terminal block and route to new booster terminal block and connect 5 Connect booster line power to new terminal block 6 Apply 2 Point Machine connection data plate over the existing data plate and apply the 2 Point Booster connection data plate in front of the booster terminal block Fig 4...

Page 51: ...Point to 2 Point Terminal Block Conversion ATTENTION CONTACT THE SERVICE DEPARTMENT FOR A 2 POINT CONNECTION DATA PLATE TO GO INTO THIS KIT BEFORE SHIPMENT THIS KIT IS INCOMPLETE WITHOUT THE FOLLOWING 1 FRONT PANEL 2 POINT CONNECTION DATA PLATE 2 2 POINT MACHINE ELECTRICAL CONNECTION DATA PLATE 3 2 POINT BOOSTER ELECTRICAL CONNECTION DATA PLATE ...

Page 52: ...he valve coil removed and the valve globe rotated with pliers The valve coil has an indicator line showing valve position Ensure valve is reassembled in the same position Remove four 2 5mm coil retaining allen screws Remove the coil from the valve body Using pliers turn the valve body key to the vertical position to open valve Reassemble in reverse order 1 2 3 42 ...

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