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 5

2.4 Timer Drain Programming Mode

1.

Press the “Drain Interval Program” button (the
“Condensate Draining” LED will start to flash, and
the illuminated LED on the “Dew Point Temperature
Indicator” will identify the factory setting for “Minutes
Between Drain Cycles.”
(See Table 1)

2.

Press and release the “Drain Interval Selector” button
to sequence the “Minutes Between Drain Cycle LED’s”
from left to right until reaching your selection. The
“Red” LED is not used (Reference Table 2 for “Drain
Cycle Intervals”)

3.

To initiate the new setting, press the “Drain Interval
Program” button (this will store the new setting and
exit the program).

4.

Exiting the Program will cause the Timer Drain to
discharge and begin a new cycle.

Note:  Failure to perform step 3 within 25 seconds of
completing step 2 will cause the unit to revert back to the
previous setting.

Note:  In the event of a brief or extended period of
power loss, the unit will retain the existing program
setting and will begin a new cycle once power is reap-
plied. Had drain been ready to drain before the loss of
power, the drain bowl’s capacity would prevent down-
stream flooding. Condensate will drain completely within
a couple of cycles. (Manually pressing the “Push-to-Test”
button would drain bowl immediately)

2.5  Operating check points

Check the following on a periodic basis:

A.   Green power on light is illuminated.
B.   Dewpoint indicator is in green area.
C.   Condensate is discharging from drain.

1.

For minimum inlet air pressures that fall between
column values, the setting for the lower pressure is
recommended. (i.e. select the 100 psi column values
for 124 psi inlet pressure listed in Table 1.)

2.

Where the dryer is consistently operating at less than
maximum capacity, it may be possible to increase the
LED set point to minimize air loss. Discretionary
adjustments to the dryer should only be made on a
hot, humid day when the maximum expected air load
is flowing through the dryer. Failure to do so may
prevent the condensate from draining completely
when operating under peak load conditions.

Table 1  Timed drain illuminated LED Settings

2.2 Start-up

1.

Confirm On/Off Switch is in the “Off” position.

2.

Energize dryer. Green power-on light will illuminate.

2.3 Timer Drain Option

(Only Models with I-Controller Level 2)

Note:  The Timer Drain LED level has been pre-pro-
grammed at the factory for your specific dryer.
Programming is based upon a minimum of 100 psi
saturated inlet air pressure and maximum energy effi-
ciency. The drain open time is fixed at one second and a
small amount of air will be exhausted with each cycle.
Generally, no adjustment to the timer is required.

                        If water is present downstream of the
dryer, always verify that any condensate drains installed
upstream of the dryer are draining properly before
attempting to readjust the LED setting.

Inlet Pressure

75

100*

125

150

200

225

25 4 5 5 5 6 6

35 4 4 4 4 5 5

50 3 3 4 4 4 4

75 4 4 4 4 5 5

100 3 3 4 4 4 4

Illuminated

Drain Cycles

1

st

1

2

nd

3

3

rd

5

4

th

10

5

th

20

6

th

30

7

th

40

8

th

50

9

th

60

33

°

F......................39

°

F

1

°

C.......................4

°

C

Dew point Temperature

Indicator

Drain
Interval
Selector

Condensate
draining LED
(Flashes in
programming
mode)

Drain Interval
Program

(LED Illuminated indicates

drain cycle time)

FLOW (scfm)

Table 2  LED Legend

* Recommended and pre-programmed factory settings for each dryer model.

Assumes CAGI ADF100 inlet conditions with 100°F ambient and 10°F air-cooled

aftercooler approach temperature.

Minutes

LED

between

Summary of Contents for CRN100

Page 1: ...645 1st Ed 7610 478 39 040103 INTERNAL USE ONLY CONTENTS GENERAL SAFETY INFORMATION 2 RECEIVING MOVING UNPACKING 2 1 0 INSTALLATION 3 2 0 OPERATION 4 3 0 MAINTENANCE 6 SIZING 6 ENGINEERING DATA 7 ELECTRICAL SCHEMATICS 8 DIMENSIONS WEIGHTS 9 TROUBLESHOOTING 10 PARTS LIST 11 WARRANTY 12 Models CRN25 CRN35 CRN50 CRN75 CRN100 ...

Page 2: ...s evidence of loss or damage at time of delivery to you insist that a notation of this loss or damage be made on the delivery receipt by the carrier s agent B UNPACKING Check for Concealed Loss or Damage When a ship ment has been delivered to you in apparent good order but concealed damage is found upon unpack ing notify the carrier immediately and insist on his agent inspecting the shipment Conce...

Page 3: ...r installation Standard units are designed for indoor installation Contact manufacturer if installing outdoors 1 2 Mounting Mount the dryer on a level solid surface Holes are provided in the dryer base to permanently mount the dryer to the floor 1 3 Piping connections A Air Inlet Connect compressed air line from air source to air inlet See callout drawing on page 3 for air in outlet connection loc...

Page 4: ... and void the warranty 1 5 Moisture separator A Separator and Oil Removal Filter where applicable has an internal drain which automatically discharges collected condensate It may be desirable to pipe the condensate from the Automatic Drain outlet to a suitable drain NOTE Discharge is at system pressure Drain line should be anchored NOTE Condensate may contain oil Comply with applicable laws concer...

Page 5: ...ed in Table 1 2 Where the dryer is consistently operating at less than maximum capacity it may be possible to increase the LED set point to minimize air loss Discretionary adjustments to the dryer should only be made on a hot humid day when the maximum expected air load is flowing through the dryer Failure to do so may prevent the condensate from draining completely when operating under peak load ...

Page 6: ...d drain mechanism annually To facilitate service maintenance kits are available Please refer to page 11 3 0 Maintenance Sizing Determining dryer capacity at actual operating conditions To determine the maximum inlet flow capacity of a dryer at various operating conditions multiply the rated capacity from Table 1 by the multipliers shown in Table 2 Example How many scfm can an air cooled 100 scfm m...

Page 7: ... 275 229 220 183 350 292 Electrical Nominal Voltages 115 1 60 Max Min Voltage 127 104 127 104 127 104 127 104 127 104 Rated Load Amps 3 4 3 9 5 9 7 4 10 3 Locked Rotor Amps 18 0 22 0 28 0 35 0 48 0 Minimum Circuit Ampacity 4 0 4 7 7 3 9 1 12 4 Branch Circuit Fuse Size amps 15 15 15 15 20 Watts 35 F Evaporator 100 F Ambient 280 290 465 600 815 Overload Thermal Current Auto reset Nominal Voltages 20...

Page 8: ...rload TB Terminal Block CAP Start Capacitor SR Start Relay DRN1 Drain Solenoid STD IC2 MTR Compressor DRN2 Drain Solenoid IC2 Oil Coalescing Option FM Fan Motor TC1 Temperature Sensor Optional Notes 1 IC1 Includes IC1 Instrument Panel and Pneumatic Pilot operated Drains 2 IC2 Includes IC2 Instrument Panel and Timed Solenoid Drains 3 DRN2 Optional Cold Coalescing Drain ...

Page 9: ... 18 3 16 18 3 16 18 3 16 20 11 16 20 11 16 H 21 3 16 21 3 16 21 3 16 24 3 16 24 3 16 I 18 1 2 18 1 2 18 1 2 24 24 J 16 1 2 16 1 2 16 1 2 21 13 16 21 13 16 Inlet Outlet Connections 1 2 MPT 1 2 MPT 1 2 MPT 3 4 MPT 3 4 MPT Weights lbs 142 146 152 209 228 Weights lbs w Oil Removal Filter 147 151 157 216 235 A F B I J C E D H G TOP VIEW FRONT VIEW LEFT SIDE VIEW TOP VIEW FRONT VIEW LEFT SIDE VIEW 25 th...

Page 10: ...igh air outlet temperature 2 Refrigeration system not func tioning properly resulting in high air outlet temperature 3 Dryer is running with no load a Power failure b Line disconnect switch open c Blown fuses open breaker d Faulty wiring loose terminals a High or low ambient conditions b Air cooled models Dirty clogged condenser fins obstructed air flow across condenser or non functioning fan moto...

Page 11: ...00 1 50 Condensing Unit Air cooled C41301205 C41301208 C41301209 C413012111 C41301219 C41301219 C413012210 C413012211 C413012215 Compressor Only C413010834 C413010861 C413010835 C413010838 C413010839 C413010840 C413010841 C413010842 C413010843 Overload C59255702 C592557824 C59255703 C59255781 C59255782 C59255783 C59255784 C59255785 C59255785 Start Relay C59456555 C594568324 C59456556 C59456831 C59...

Page 12: ...GE BY REASON OF STRICT LIABILITY IN TORT OR ITS NEGLIGENCE IN WHATEVER MANNER INCLUDING DESIGN MANUFACTURE OR INSPECTION OF THE EQUIPMENT OR ITS FAILURE TO DISCOVER REPORT REPAIR OR MODIFY LATENT DEFECTS INHERENT THEREIN THE MANUFACTURER HIS REPRESENTATIVE OR DISTRIBUTOR SHALL NOT BE LIABLE FOR LOSS OF USE OF THE PRODUCT OR OTHER INCIDENTAL OR CONSEQUENTIAL COSTS EXPENSES OR DAMAGES INCURRED BY TH...

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