Champion 78021 Owner'S Manual & Operating Instructions Download Page 7

REV 78021-20120120  

4

78021

 

ENGLISH

SAfETy RUlES

Improper treatment or use of the pressure washer can 
damage it, shorten its life and void your warranty .

Use the pressure washer only for intended uses . 
Operate only on level surfaces . 
DO NOT expose pressure washer to excessive 
moisture, dust, or dirt . 
DO NOT allow any material to block the cooling slots .
DO NOT use the pressure washer if:

 

– Equipment sparks, smokes or emits flames

 

– Equipment vibrates excessively

CAUTION

NEVER run the unit dry .

Be sure the water supply is completely turned on
before operating the unit .

CAUTION

Rapid retraction of the starter cord will pull hand and 
arm towards the engine faster than you can let go . 
Unintentional startup can result in entanglement, 
traumatic amputation or laceration .  
Broken bones, fractures, bruises or sprains could result .

When starting engine, pull the starter cord slowly 
until resistance is felt and then pull rapidly to avoid 
kickback .

WARNING

Keep clear of nozzle . 
DO NOT point the pressure wand at a person, an 
animal or yourself .

Always wear safety glasses or goggles and 
protective equipment (hearing protection, gloves, 
rubber boots, protective clothing) when operating or 
performing maintenance . 
• Never put hand or fingers over the spray tip while 
operating the unit . 
• Never try to stop or deflect leaks with any body part. 
• Always engage the trigger safety latch in the safe 
position when spraying is stopped even if only for a 
few moments .

DANGER

Fuel and fuel vapors are highly flammable and 
extremely explosive . 
Fire or explosion can cause severe burns or death .  
Unintentional startup can result in entanglement, 
traumatic amputation or laceration . 

When adding or removing fuel:

Turn the pressure washer off and let it cool for at 
least two minutes before removing the fuel cap . 
Loosen the cap slowly to relieve pressure in the tank .
Only fill or drain fuel outdoors in a well-ventilated area .
DO NOT pump gas directly into the pressure washer 
at the gas station . Use an approved container to 
transfer the fuel to the pressure washer .
DO NOT overfill the fuel tank .
Always keep fuel away from sparks, open flames, 
pilot lights, heat and other sources of ignition .
DO NOT light or smoke cigarettes .

When starting the pressure washer:

DO NOT attempt to start a damaged pressure 
washer . 
Make certain that the gas cap, air filter, spark plug, 
fuel lines and exhaust system are properly in place .
Allow spilled fuel to evaporate fully before 
attempting to start the engine .
Make certain that the pressure washer is resting 
firmly on level ground .

When operating the pressure washer:

DO NOT move or tip the pressure washer during 
operation .
DO NOT tip the pressure washer or allow fuel or oil 
to spill .

When transporting or servicing the pressure washer:

Make certain that the fuel shutoff valve is in the off 
position and the fuel tank is empty .
Disconnect the spark plug wire .
When storing the pressure washer:
Store away from sparks, open flames, pilot lights, 
heat and other sources of ignition .

DANGER

Summary of Contents for 78021

Page 1: ...ad Santa Fe Springs CA 90670 USA 1 877 338 0999 www championpowerequipment com SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual MADE IN CHINA REV 78021 20120120 1700 P...

Page 2: ...Asked Questions Tech Bulletins Product Registration or Call our Customer Care Team Toll Free at 1 877 338 0999 We are always working to improve our products Therefore the enclosed product may differ s...

Page 3: ...and Storage 12 Engine Maintenance 12 Oil 12 Spark Plugs 12 Air Filter 12 Cleaning 13 Adjustments 13 Maintenance Schedule 13 Pressure Washer Maintenance 13 Cleaning Spray Nozzle 13 Storage 14 Engine St...

Page 4: ...f purchase for future reference Have this information available when ordering parts and when making technical or warranty inquiries Accessories Champion Power Equipment manufactures and sells accessor...

Page 5: ...zardous situation which if not avoided may result in minor or moderate injury CAUTION CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may...

Page 6: ...plug testers WARNING Running engines produce heat Severe burns can occur on contact Combustible material can catch fire on contact DO NOT touch hot surfaces Avoid contact with hot exhaust gases Allow...

Page 7: ...aying is stopped even if only for a few moments DANGER Fuel and fuel vapors are highly flammable and extremely explosive Fire or explosion can cause severe burns or death Unintentional startup can res...

Page 8: ...es Save this manual for future reference Controls and Features 1 Handle 2 Choke 3 Air Filter Protects the engine by filtering dust and debris from the intake air 4 Fuel Valve Knob 5 Recoil Starter Use...

Page 9: ...es Parts Included Your 78021 Gasoline Powered Pressure Washer ships with the following parts Gun Assembly Pressure Gun 1 Wand 1 Hoses 25 ft High Pressure Hose 1 Chemical Hose 1 Other Oil Funnel 1 Spar...

Page 10: ...ing from the carton except the pressure washer 3 Carefully cut each corner of the box from top to bottom Install the Hoses Attach the Pressure Gun 1 Attach the wand to the gun 2 Connect the high press...

Page 11: ...g that requires no additional lubrication for the life of the bearing NOTE The recommended oil type is 10W 30 4 cycle automotive oil NOTE Add Fuel 1 Use clean fresh regular unleaded fuel with a minimu...

Page 12: ...s not start after 2 pulls relieve pump pressure by pulling the trigger on the pressure washer gun NOTE If the engine starts but does not run make certain that the pressure washer is on a flat level su...

Page 13: ...surfaces apply the detergent starting at the bottom and work your way upward This method prevents the detergent from sliding down and causing streaks Begin high pressure rinsing at the bottom and wor...

Page 14: ...hecking or repairing any part of the system 1 Engage the trigger safety latch 2 Turn the unit off 3 Remove the ignition cable from the spark plug 4 Shut off the water supply 5 Disengage the trigger sa...

Page 15: ...e spark plug gap is 0 7 0 8mm or 0 028 0 031 in 5 Refer to the spark plug recommendation chart when replacing the plug 6 Carefully thread the plug into the engine 7 Use the spark plug tool to firmly i...

Page 16: ...it to extreme conditions excessive dust dirt moisture or corrosive vapors Cleaning Spray Nozzle Twist the adjustable spray nozzle head at the end of the wand until the inside tabs are in the open posi...

Page 17: ...ly at the fuel valve 3 Clean the pressure washer according to the instructions in the Maintenance section 4 Store the unit in a clean dry area out of direct sunlight Winter Storage Protect your pressu...

Page 18: ...x Pressure 1700 PSI Flow Capacity 1 8 GPM Fuel Capacity 0 4 gal 1 5 L Weight 41 9 lbs 19 kg Height 18 inches 45 8 cm Width 14 2 inches 36 cm Length 17 7 inches 45 cm Engine Specifications Model 62423...

Page 19: ...for leaks blockage or kinks Garden hose inlet filter is clogged Remove garden hose clean filter and rinse out Spray nozzle is obstructed Remove particles with small wire rod see maintenance section i...

Page 20: ...17 REV 78021 20120120 ENGLISH 78021 SPECIFICATIONS Parts Diagram...

Page 21: ...y SQ 3 16 1 57 1 6 825 251000 00 Pump 1 7 ST29QXG 3300200 gasket Inlet filter 1 8 GB93 8 Lock washer 8 4 9 ST29QXG 2000001 Bolt 5 16 24 D22 4 10 ST188FD 1741002 C Handle sheath 1 11 825 201100 00 fram...

Page 22: ...19 REV 78021 20120120 ENGLISH 78021 SPECIFICATIONS Engine Parts Diagram 1 2 3 5 7 1 1 1 1 1...

Page 23: ...48 ST154F 1030007 Crankcase cover 1 49 GB5789 M6 25 Flange bolt M6 25 6 50 ST154F 1050100 Connecting rod assembly 1 Part Number Description Qty 51 ST152F 2 1050005 Piston 1 52 ST154F 1050004 A Clip P...

Page 24: ...e and Maintenance This warranty will not apply to parts and or labor if this pressure washer is deemed to have been misused neglected involved in an accident abused loaded beyond the pressure washer s...

Page 25: ...off road engine at no cost to you including diagnosis parts and labor For engines less than or equal to 80cc only the fuel tank and fuel line is subject to the evaporative emission control warranty re...

Page 26: ...be warranted for the period of time prior to the first scheduled replacement point for that part If the part fails prior to the first scheduled replacement the part shall be repaired or replaced by CP...

Page 27: ...ting Brackets Carburetor Purge Port Connector TO OBTAIN WARRANTY SERVICE You must take your CPE engine or the product on which it is installed along with your warranty registration card or other proof...

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