Champion 78021 Owner'S Manual & Operating Instructions Download Page 11

REV 78021-20120120  

8

78021

 

ENGLISH

ASSEMbly

1 .  Place the pressure washer on a flat, level surface .
2 .  Remove oil fill cap/dipstick to add oil .
3 .  Add 0 .42 qt . (0 .4 L) of oil and replace oil fill cap/

dipstick . Once oil has been added, a visual check 
should show oil about 1-2 threads from running out of 
the fill hole .

4 .  Check engine oil level daily and add as needed .

The engine is equipped with a low-oil-shutoff and 
will stop when the oil level in the crankcase falls 
below the threshold level .

CAUTION

Add Engine Oil

DO NOT attempt to crank or start the engine before 
it has been properly filled with the recommended 
type and amount of oil . Damage to the pressure 
washer as a result of failure to follow these 
instructions will void your warranty .

CAUTION

Check oil often during the break-in period . Refer to 
the Maintenance section for recommended service 
intervals .

NOTE

The pressure washer rotor has a sealed, pre-
lubricated ball bearing that requires no additional 
lubrication for the life of the bearing .

NOTE

The recommended oil type is 10W-30 4-cycle 
automotive oil . 

NOTE

Add fuel

1 .  Use clean, fresh, regular unleaded fuel with a 

minimum octane rating of 85 and an ethanol content 
of less than 10% by volume .

2 .  DO NOT mix oil with fuel .
3 .  Clean the area around the fuel cap . 
4 .  Remove the fuel cap .
5 .  Slowly add fuel to the tank . DO NOT overfill . Allow 

approximately ¼ inch of space for fuel expansion .

6 .  Screw on the fuel cap and wipe away any spilled fuel .

Use regular unleaded gasoline with a minimum 
octane rating of 85 .

Do not mix oil and gasoline .
Fill tank to approximately ¼” below the top of the 
tank to allow for fuel expansion .
DO NOT pump gas directly into the pressure washer 
at the gas station . Use an approved container to 
transfer the fuel to the pressure washer .
DO NOT fill fuel tank indoors .
DO NOT fill fuel tank when the engine is running or 
hot .
DO NOT overfill the fuel tank .
DO NOT light cigarettes or smoke when filling the 
fuel tank .

CAUTION

Pouring fuel too fast through the fuel screen may 
result in blow back of fuel at the operator while 
filling .

WARNING

Summary of Contents for 78021

Page 1: ...ad Santa Fe Springs CA 90670 USA 1 877 338 0999 www championpowerequipment com SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual MADE IN CHINA REV 78021 20120120 1700 P...

Page 2: ...Asked Questions Tech Bulletins Product Registration or Call our Customer Care Team Toll Free at 1 877 338 0999 We are always working to improve our products Therefore the enclosed product may differ s...

Page 3: ...and Storage 12 Engine Maintenance 12 Oil 12 Spark Plugs 12 Air Filter 12 Cleaning 13 Adjustments 13 Maintenance Schedule 13 Pressure Washer Maintenance 13 Cleaning Spray Nozzle 13 Storage 14 Engine St...

Page 4: ...f purchase for future reference Have this information available when ordering parts and when making technical or warranty inquiries Accessories Champion Power Equipment manufactures and sells accessor...

Page 5: ...zardous situation which if not avoided may result in minor or moderate injury CAUTION CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may...

Page 6: ...plug testers WARNING Running engines produce heat Severe burns can occur on contact Combustible material can catch fire on contact DO NOT touch hot surfaces Avoid contact with hot exhaust gases Allow...

Page 7: ...aying is stopped even if only for a few moments DANGER Fuel and fuel vapors are highly flammable and extremely explosive Fire or explosion can cause severe burns or death Unintentional startup can res...

Page 8: ...es Save this manual for future reference Controls and Features 1 Handle 2 Choke 3 Air Filter Protects the engine by filtering dust and debris from the intake air 4 Fuel Valve Knob 5 Recoil Starter Use...

Page 9: ...es Parts Included Your 78021 Gasoline Powered Pressure Washer ships with the following parts Gun Assembly Pressure Gun 1 Wand 1 Hoses 25 ft High Pressure Hose 1 Chemical Hose 1 Other Oil Funnel 1 Spar...

Page 10: ...ing from the carton except the pressure washer 3 Carefully cut each corner of the box from top to bottom Install the Hoses Attach the Pressure Gun 1 Attach the wand to the gun 2 Connect the high press...

Page 11: ...g that requires no additional lubrication for the life of the bearing NOTE The recommended oil type is 10W 30 4 cycle automotive oil NOTE Add Fuel 1 Use clean fresh regular unleaded fuel with a minimu...

Page 12: ...s not start after 2 pulls relieve pump pressure by pulling the trigger on the pressure washer gun NOTE If the engine starts but does not run make certain that the pressure washer is on a flat level su...

Page 13: ...surfaces apply the detergent starting at the bottom and work your way upward This method prevents the detergent from sliding down and causing streaks Begin high pressure rinsing at the bottom and wor...

Page 14: ...hecking or repairing any part of the system 1 Engage the trigger safety latch 2 Turn the unit off 3 Remove the ignition cable from the spark plug 4 Shut off the water supply 5 Disengage the trigger sa...

Page 15: ...e spark plug gap is 0 7 0 8mm or 0 028 0 031 in 5 Refer to the spark plug recommendation chart when replacing the plug 6 Carefully thread the plug into the engine 7 Use the spark plug tool to firmly i...

Page 16: ...it to extreme conditions excessive dust dirt moisture or corrosive vapors Cleaning Spray Nozzle Twist the adjustable spray nozzle head at the end of the wand until the inside tabs are in the open posi...

Page 17: ...ly at the fuel valve 3 Clean the pressure washer according to the instructions in the Maintenance section 4 Store the unit in a clean dry area out of direct sunlight Winter Storage Protect your pressu...

Page 18: ...x Pressure 1700 PSI Flow Capacity 1 8 GPM Fuel Capacity 0 4 gal 1 5 L Weight 41 9 lbs 19 kg Height 18 inches 45 8 cm Width 14 2 inches 36 cm Length 17 7 inches 45 cm Engine Specifications Model 62423...

Page 19: ...for leaks blockage or kinks Garden hose inlet filter is clogged Remove garden hose clean filter and rinse out Spray nozzle is obstructed Remove particles with small wire rod see maintenance section i...

Page 20: ...17 REV 78021 20120120 ENGLISH 78021 SPECIFICATIONS Parts Diagram...

Page 21: ...y SQ 3 16 1 57 1 6 825 251000 00 Pump 1 7 ST29QXG 3300200 gasket Inlet filter 1 8 GB93 8 Lock washer 8 4 9 ST29QXG 2000001 Bolt 5 16 24 D22 4 10 ST188FD 1741002 C Handle sheath 1 11 825 201100 00 fram...

Page 22: ...19 REV 78021 20120120 ENGLISH 78021 SPECIFICATIONS Engine Parts Diagram 1 2 3 5 7 1 1 1 1 1...

Page 23: ...48 ST154F 1030007 Crankcase cover 1 49 GB5789 M6 25 Flange bolt M6 25 6 50 ST154F 1050100 Connecting rod assembly 1 Part Number Description Qty 51 ST152F 2 1050005 Piston 1 52 ST154F 1050004 A Clip P...

Page 24: ...e and Maintenance This warranty will not apply to parts and or labor if this pressure washer is deemed to have been misused neglected involved in an accident abused loaded beyond the pressure washer s...

Page 25: ...off road engine at no cost to you including diagnosis parts and labor For engines less than or equal to 80cc only the fuel tank and fuel line is subject to the evaporative emission control warranty re...

Page 26: ...be warranted for the period of time prior to the first scheduled replacement point for that part If the part fails prior to the first scheduled replacement the part shall be repaired or replaced by CP...

Page 27: ...ting Brackets Carburetor Purge Port Connector TO OBTAIN WARRANTY SERVICE You must take your CPE engine or the product on which it is installed along with your warranty registration card or other proof...

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