Champion 76511 Page 25 Owner'S Manual And Operating Instructions Download

Page: 25 / 33

Specifications

Rev 76511-20090317

Item

Part Number

Description

Qty

ST160F-1110101

Governor Weight Holder

ST160F-1110102

Governor Weight Pin

53 ST160F-1110104

Governor

Shaft

54 ST160F-1110103

Governor

Holder

Clip

55 ST160F-1110107

Governor

Weight

56 ST160F-1110106

Governor

Shaft

Washer

57 ST160F-1110105

Governor

Cover

58 ST168F-2-1050001T

Threaded

Crankshaft

ST168F-1030008-G

Case Cover Packing

ST160F-1030001-B

Oil Filler Cap

ST160F-1030002

Oil Filler Cap Packing

62 ST168F-1030007-G

Crankcase

Cover

GB5789-FB8-32

Flange Bolt M8×32

ST168F-1090100

Air Cleaner Cover Nut

ST168F-1090001-G

Air Cleaner Cover

ST168F-1090200-C

Air Cleaner Element

ST168F-1090500-G

Air Cleaner Elbow

GB5789-FB6-25

Flange Bolt M6×25

69 ST160F-1123000

Ignition

Coil

70 152FMD-1001007

Dowel

10×16

GB5789-FB8-55

Flange Bolt M8×55

72 ST160F-1130004

Carburetor

Washer

73 ST160F-1130100

Choke

Lever

ST168F-1130000-G

Carburetor assembly

75 ST160F-1130003

Carburetor

Packing

76 ST168F-1130001

Carburetor

Insulator

77 ST160F-1130002

Insulator

Packing

ST160F-1010001

Stud Bolt M6×113

79 ST168F-1010100-G

Cylinder

Head

ST168F-1030009-G

Cylinder Head Gasket

81 ST168F-1040002

Intake

Valve

82 ST168F-1040006

Exhaust

Valve

83 ST168F-1040013

Valve

lifter

84 ST168F-1030015-G

Dowel

9×14

85 ST168F-1041000

Camshaft

Comp

86 GB1099-79

Key

4×7.5×19

87 ST160F-1020001

Breather

Tube

ST168F-1040024

Tappet Adjusting Bolt

ST160F-1020002-A

Head Over Packing

ST168F-1020100-C

Cylinder Head Cover

91 ST168F-1040022

Intake

Rocker

92 ST168F-1040021

Rocker

Axis

93 ST160F-1040008

Valve

Rotator

ST160F-1040001

Intake Valve Spring Retainer

ST160F-1040007

Exhaust Valve Spring Retainer

96 ST160F-1040003

Valve

Spring

97 ST160F-1124000

Spark

Plug

98 ST168F-1040026

Lock

Nut

99 ST168F-1040023

Exhaust

Rocker

100

ST160F-1040009

Rocker Arm Block

101 ST168F-1040027

Pivot

Bolt

102 ST168F-1040005

Push

Rod

103 GB1667-S5-8

Screw

M5×8

104 GB90-W-5

Washer

ø5

Summary of Contents for 76511

Page 1: ...0006 Santa Fe Springs Road Santa Fe Springs CA 90670 USA Made in China 2700 PSI 2 7 GPM PRESSURE WASHER Owner s Manual and Operating Instructions SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual ...

Page 2: ......

Page 3: ... Maintenance 13 Engine Maintenance 13 Oil 13 Spark Plugs 13 Air Filter 13 Cleaning 14 Adjustments 14 Maintenance Schedule 14 Pressure Washer Maintenance 14 Cleaning Spray Nozzle 14 Storage 15 Engine Storage 15 Pressure Washer Storage 15 Winter Storage 15 Specifications 16 Engine Specifications 16 Pressure Washer Specifications 16 Fuel 16 Oil 16 Spark Plugs 16 Valve Clearance 16 Pressure Washer Par...

Page 4: ......

Page 5: ... barbecue grills gardening tools and more Accessories Champion Power Equipment manufactures and sells accessories designed to help you get the most from your purchase To find out more about our accessories please visit our web site at www championpowerequipment com This Booklet Every effort has been made to ensure the accuracy and completeness of the information in this manual We reserve the right...

Page 6: ...nently hazardous situation which if not avoided will result in death or serious injury WARNING WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION CAUTION indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury CAUTION CAUTION used without the safety alert symbol indicates a potenti...

Page 7: ...ies Traumatic amputation or severe laceration can result Keep hands and feet away from rotating parts Tie up long hair and remove jewelry Operate equipment with guards in place DO NOT wear loose fitting clothing dangling drawstrings or items that could become caught WARNING Sparks can result in fire or electrical shock When servicing the pressure washer Disconnect the spark plug wire and place it ...

Page 8: ...wire When storing the pressure washer Store away from sparks open flames pilot lights heat and other sources of ignition CAUTION Improper treatment or use of the pressure washer can damage it shorten its life and void your warranty Use the pressure washer only for intended uses Operate only on level surfaces DO NOT expose pressure washer to excessive moisture dust or dirt DO NOT allow any material...

Page 9: ...e water supply is completely turned on before operating the unit WARNING If water has frozen in the pressure washer thaw the pressure washer in a warm room before starting DO NOT pour hot water on or into the pump internal parts will be damaged and your warranty will be voided ...

Page 10: ...er Protects the engine by filtering dust and debris from the intake air 3 Throttle Controls the engine speed 4 Choke Used to start the engine 5 Fuel Lever Controls the flow of fuel into engine 6 Recoil Starter Used to start the engine 7 Engine Switch Flip switch to On position to start the engine 8 Oil Drain Screw Remove screw to drain oil 9 Oil Filler Cap Check and fill engine oil level 10 High P...

Page 11: ...0317 7 Parts Included Your 76511 Gasoline Powered Pressure Washer ships with the following parts Hose Kit Pressure Gun 1 piece Wand 1 piece Hose 1 piece Oil Funnel 1 piece Spark Plug Socket 1 piece Detergent Hose 1 piece Wire Rod 1 piece ...

Page 12: ...e 2 Remove oil fill cap dipstick to add oil 3 Add 0 63 qt 0 6 L of oil and replace oil fill cap dipstick 4 Check engine oil level daily and add as needed CAUTION The engine is equipped with a low oil shutoff and will stop when the oil level in the crankcase falls below the threshold level NOTE Check oil often during the break in period Refer to the Maintenance section for recommended service inter...

Page 13: ...he other end of the high pressure hose to the gun Connect to Garden Hose Secure a garden hose not included to the inlet connection on the pump Attach the Detergent Hose Connect the clear detergent hose to the brass barb on the pumps outlet connector Place the filter end of the detergent hose into pressure washer detergent not included NOTE Detergents can only be applied at low pressure setting ...

Page 14: ...hoke lever Item A to the Choke position to the left 5 Pull the starter cord slowly until resistance is felt and then pull rapidly 6 As engine warms up move the choke lever to Run to the right 7 Move the throttle lever Item B to the Fast position NOTE If the engine starts but does not run make certain that the pressure washer is on a flat level surface The engine is equipped with a low oil sensor t...

Page 15: ...oximately 4 5 feet away from the cleaning surface Then hold the nozzle at a 45 degree angle to the cleaning surface Trigger the gun 3 Vary the fan pattern spray angle and the distance to the cleaning surface until optimum cleaning efficiency is achieved without damaging the surface WARNING Never slide the nozzle from low to high pressure or from high to low pressure when the gun is triggered Low P...

Page 16: ...re 6 Re engage the trigger safety latch 7 Before overnight storage long term storage or transporting unit disconnect the water supply and turn off the fuel supply valve Operating Tips CAUTION Never operate your pressure washer without water CAUTION Never connect your pressure washer to a hot water supply Connecting your pressure washer to a hot water source will significantly reduce the life of th...

Page 17: ...pproved waste management facility Spark Plugs 1 Remove the spark plug cable from the spark plug 2 Use the spark plug tool that shipped with your pressure washer to remove the plug 3 Inspect the electrode on the plug It must be clean and not worn to produce the spark required for ignition 4 Make certain the spark plug gap is 0 7 0 8mm 0 028 0 031 in 5 Refer to the spark plug recommendation chart wh...

Page 18: ...il if operating under heavy load or in hot environments Every 100 hours or every season Change oil Clean Adjust spark plug Check Adjust valve clearance Clean fuel tank and filter Every 3 years Replace fuel line To be performed by knowledgeable experienced owners or Champion Power Equipment certified service dealers Pressure Washer Maintenance Make certain that the pressure washer is kept clean and...

Page 19: ...pletely before storage 2 Turn off the fuel supply at the fuel valve 3 Clean the pressure washer according to the instructions in the Maintenance section 4 Store the unit in a clean dry area out of direct sunlight Winter Storage Protect your pressure washer parts from freezing 1 Apply all storage instructions from previous sections 2 Make sure pressure washer hose is free of all water before storin...

Page 20: ...nimum octane rating of 85 Oil Oil capacity is 0 63 qt 0 6 L Spark Plugs Your pressure washer comes equipped with a long reach plug 19mm Intermittent use less than 1 hour month or colder temperatures below 60 F NGK B6ES or equivalent Moderate use less than 3 hours month or seasonal temperatures 50 80 F NGK B7ES or equivalent Extreme use continuous or hot climates 80 100 F NGK B8ES or equivalent Mak...

Page 21: ...Specifications Rev 76511 20090317 17 Pressure Washer Parts Diagram ...

Page 22: ...2 12 ST29QXG 03131002 E Frame 1 13 ST02FD 03621001 Bushing Φ10 5 58 5 2 14 ST177FD 1152300 8in Wheel 2 15 GB96 85 P10 Flat washer Φ10 2 16 GB5780 2000 B10 105 Bolt M10 105 2 17 GB T6182 2000 N10 Nut M10 2 18 ST29QXG 03131004 E Support leg 2 19 GB5789 86 FB8 45 Flange bolt M8 45 4 20 ST168FD 1151106G Vibration mount 2 21 GB5789 86 FB6 25 Flange bolt M6 25 2 22 GB6177 86 N8 Nut M8 4 23 ST29QXG 03131...

Page 23: ...Specifications Rev 76511 20090317 19 Engine Parts Diagram ...

Page 24: ...d 1 23 ST160F 1110004 Governor Arm Bolt 1 24 ST168F 1111000 Control Assembly 1 25 ST160F 1110108 Governor Washer 2 26 GB5789 FB6 8 Flange Bolt M6 8 5 27 ST188F 1060004 Ratchet Guide Spring 1 28 ST160F 1061200 Recoil Starter Knob 1 29 ST160F 1061100 Q Recoil Starter Cover 1 30 ST160F 1061005 Recoil Starter Spring 1 31 ST160F 1061009 Recoil Starter Rope 1 32 ST160F 1061001 A Recoil Starter Reel 1 33...

Page 25: ...F 1130100 Choke Lever 1 74 ST168F 1130000 G Carburetor assembly 1 75 ST160F 1130003 Carburetor Packing 1 76 ST168F 1130001 Carburetor Insulator 1 77 ST160F 1130002 Insulator Packing 1 78 ST160F 1010001 Stud Bolt M6 113 2 79 ST168F 1010100 G Cylinder Head 1 80 ST168F 1030009 G Cylinder Head Gasket 1 81 ST168F 1040002 Intake Valve 1 82 ST168F 1040006 Exhaust Valve 1 83 ST168F 1040013 Valve lifter 2 ...

Page 26: ...0002 G Shroud 1 114 ST168F 1050007 First Ring Set 1 ST168F 1050006 Second Ring Set 1 ST168F 1050200 Oil Ring Set 1 115 ST168F 2 1050005 Piston 1 116 ST168F 1050004 Piston Pin Clip 2 117 ST168F 1050003 Piston Pin 1 118 ST168F 1050100 Connecting Rod Comp 1 119 ST160F 1030005 B Oil Filler Cap 1 120 ST160F 1070006 Fuel Filter 1 121 ST1P68F 1070006 F Clip 1 122 GB90 W 6 Washer ø6 6 123 GB93 LW 6 Lock W...

Page 27: ...rinse out Not enough inlet water Turn garden hose water on full force Spray pressure varies from high to low Poor inlet water supply Turn garden hose water on full force Check hose for leaks blockage or kinks Garden hose inlet filter is clogged Remove garden hose clean filter and rinse out Spray nozzle is obstructed Remove particles with small wire rod see maintenance section in manual Pump is suc...

Page 28: ...rior authorization or at an unauthorized repair facility will not be covered by this warranty Warranty Exclusions This warranty does not cover the following repairs and equipment Normal Wear Pressure washers need periodic parts and service to perform well This warranty does not cover repair when normal use has exhausted the life of a part or the equipment as a whole Installation Use and Maintenanc...

Page 29: ...to state Your state may also have other rights you may be entitled to that are not listed within this warranty Contact Information Address Champion Power Equipment Inc Customer Service 10006 Santa Fe Springs Rd Santa Fe Springs CA 90670 Customer Service Mon Fri 8 30 AM 5 00 PM PST PDT Toll Free 1 877 338 0999 Fax no 1 562 236 9429 Technical Service Mon Fri 8 30 AM 5 00 PM PST PDT Toll Free 1 877 3...

Page 30: ...ject to provisions set forth below If during the warranty period emission related part on your engine is defective in materials or workmanship the part will be repaired or replaced by CPE OWNER WARRANTY RESPONSIBILITIES As the small off road engine owner you are responsible for the performance of the required maintenance listed in your Owner s Manual CPE recommends that you retain all your receipt...

Page 31: ...ty Period Any such part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period c Any warranted emissions related part which is scheduled for replacement as required maintenance in the Owner s Manual shall be warranted for the period of time prior to the first scheduled replacement point for that part If the part fails prior to the first schedule...

Page 32: ...PE engine or the product on which it is installed along with your warranty registration card or other proof of original purchase date at your expense to any Champion Power Equipment dealer who is authorized by Champion Power Equipment Inc to sell and service that CPE product during his normal business hours Claims for repair or adjustment found to be caused solely by defects in material or workman...

Page 33: ...Notes Rev 76511 20090317 29 Notes ...

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