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REV 46554-20101116

ENGLISH

 

46554

Generator Location

Please consult your local authority . In some areas, 
generators must be registered with the local utility .
Generators used at construction sites may be subject to 
additional rules and regulations .
This generator must have at least five feet of clearance 
from combustible material . Leave at least three feet 
of clearance on all sides of the generator to allow for 
adequate cooling, maintenance and servicing . 
Place the generator in a well-ventilated area . DO NOT 
place the generator near vents or intakes where exhaust 
fumes could be drawn into occupied or confined 
spaces . Carefully consider wind and air currents when 
positioning generator .

Grounding

The generator system ground connects the frame to the 
ground terminals on the power panel . The system ground is 
connected to the AC neutral wire .

Surge Protection

Electronic devices, including computers and many 
programmable appliances use components that are 
designed to operate within a narrow voltage range and 
may be affected by momentary voltage fluctuations . 
While there is no way to prevent voltage fluctuations, you 
can take steps to protect sensitive electronic equipment . 
1.  Install UL1449, CSA-listed, plug-in surge suppressors 

on the outlets feeding your sensitive equipment. 
Surge suppressors come in single- or multi-outlet 
styles . They’re designed to protect against virtually 
all short-duration voltage fluctuations .

2.  Obtain an Uninterruptible Power Supply (UPS) device. 

Most UPS devices come with a rechargeable battery 
between the electronic equipment and power supply 
source . The device buffers the voltage and protects 
against virtually all short-duration voltage fluctuations .

Starting the Engine

1 .  Make certain the generator is on a flat, level surface .
2 .  Disconnect all electrical loads from the generator . 

Never start or stop the generator with electrical 
devices plugged in or turned on .

3 .  Turn the fuel valve to the “On” position . 
4 .  Flip the engine switch to the “On” position .
5 .  Move the choke lever to the “Choke” position .

6 .  RECOIL START: Pull the starter cord slowly until 

resistance is felt and then pull rapidly 

7 .  As engine warms up, move the choke lever to “Run .”

Connecting Electrical Loads

1 .  Let the engine stabilize and warm up for a few 

minutes after starting

2 .  Plug in and turn on the desired 120/240 Volt AC 

single phase, 60 Hz electrical loads .

 

– DO NOT connect 3-phase loads to the generator .

 

– DO NOT connect 50 Hz loads to the generator .

 

– DO NOT overload the generator .

Voltage fluctuation may impair the proper 
functioning of sensitive electronic equipment .

OPERATION

The generator rotor has a sealed, pre-lubricated ball 
bearing that requires no additional lubrication for 
the life of the bearing .

NOTE

CAuTION

Connecting a generator to your electric utility company’s 
power lines or to another power source may be against 
the law . In addition this action, if done incorrectly, could 
damage your generator and appliances and could cause 
serious injury or even death to you or a utility worker 
who may be working on nearby power lines . If you plan 
to run a portable electric generator during an outage, 
please notify your electric utility company immediately 
and remember to plug your appliances directly into the 
generator . Do not plug the generator into any electric 
outlet in your home . Doing so could create a connection 
to the utility company power lines . You are responsible 
for ensuring that your generator’s electricity does not 
feed back into the electric utility power lines .
If the generator will be connected to a building electrical 
system, consult your local utility company or a qualified 
electrician . Connections must isolate generator power 
from utility power and must comply with all applicable 
laws and codes .

NOTE

Improper load distribution can result in damage to 
the generator and any connected electrical devices .

When connecting loads the 120V Twist-Lock 
receptacle and a 120V Duplex receptacle 
simultaneously, Duplex 

B

 (furthest to the right of 

the Power Panel) must be used . See Power Panel 
diagram for clarification .

CAuTION

Summary of Contents for 46554

Page 1: ...ngs CA 90670 USA 1 877 338 0999 www championpowerequipment com 4000 Starting Watts 3000 Max Rated Watts PORTABLE GENERATOR SAvE ThESE INSTRuCTIONS Important Safety Instructions are included in this ma...

Page 2: ...is product to the store WE ARE HERE TO HELP Visit our website www championpowerequipment com for more info Product Info Updates Frequently Asked Questions Tech Bulletins Product Registration or Call o...

Page 3: ...intenance And Storage 11 Engine Maintenance 11 Oil 11 Spark Plugs 11 Air Filter 11 Cleaning 12 Adjustments 12 Maintenance Schedule 12 Generator Maintenance 12 Storage 12 Engine Storage 12 Generator St...

Page 4: ...rmation available when ordering parts and when making technical or warranty inquiries Accessories Champion Power Equipment manufactures and sells accessories designed to help you get the most from you...

Page 5: ...inds of information The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment Follow all safety messages to avoid or reduce the risk of seriou...

Page 6: ...ged or frayed DO NOT operate generator in wet weather DO NOT allow children or unqualified persons to operate or service the generator Use a ground fault circuit interrupter GFCI in damp areas and are...

Page 7: ...nd and arm towards the engine faster than you can let go Unintentional startup can result in entanglement traumatic amputation or laceration Broken bones fractures bruises or sprains could result When...

Page 8: ...ver Used to start the engine 3 Fuel Valve Turn this valve to the On position to supply fuel to the engine 4 Air Cleaner Protects the engine by filtering dust and debris from the intake air 5 Recoil St...

Page 9: ...120 Volt AC 60 Hz Your 46554 Gasoline Powered Generator ships with the following parts Spark Arrester Kit Spark Arrestor 1 Cover Plate 1 Screw with Lock Washer 2 Other 18 Power Cord 1 Wind Up Flashlig...

Page 10: ...e axle to the frame with four cap screws M8x16 and lock nuts M8 3 Slide a wheel onto the axle 4 Place a washer on the end 5 Install the cotter pin through the hole on the end of the axle 6 Carefully b...

Page 11: ...spilled fuel Add Fuel Cont d Add Oil Cont d 3 Add 0 63 qt 0 6 L of oil and replace oil fill cap dipstick See Specifications page in the manual for oil recommendations based on operating conditions 4 C...

Page 12: ...the On position 4 Flip the engine switch to the On position 5 Move the choke lever to the Choke position 6 RECOIL START Pull the starter cord slowly until resistance is felt and then pull rapidly 7 As...

Page 13: ...1200 Table Saw 2000 2000 Operation Do Not Overload Generator Capacity Follow these simple steps to calculate the running and starting watts necessary for your purposes 1 Select the electrical devices...

Page 14: ...roved waste management facility Air filter 1 Remove the snap on cover holding the air filter to the assembly 2 Remove the foam element 3 Wash in liquid detergent and water Squeeze thoroughly dry in a...

Page 15: ...park arrester Clean fuel tank and filter Every 3 years Replace fuel line Maintenance and Storage Generator Maintenance Make certain that the generator is kept clean and stored properly Only operate th...

Page 16: ...Length 23 2 inches 59 cm Spark Plugs Recommended replacement spark plug NGK BR6ES or equivalent Make certain the spark plug gap is 0 7 0 8 mm or 0 028 0 031 in Specifications Oil Use 4 Cycle automotiv...

Page 17: ...REV 46554 20101116 14 46554 ENGLISH Wiring Diagram Specifications...

Page 18: ...15 REV 46554 20101116 ENGLISH 46554 Parts Diagram Specifications...

Page 19: ...Defend Board 2 39 ST02FD 02100013 14 CSA Earth Line 1 40 GB6177 M6 Nut M6 1 41 ST02FD 1151300C 1 Bottom Rubber II 2 42 GB6177 M8 Nut M8 12 43 ST02 1151400 Rubber Pad 4 Part Number Description Qty 44...

Page 20: ...17 REV 46554 20101116 ENGLISH 46554 Specifications Engine Parts Diagram...

Page 21: ...4 Governor Arm Bolt 1 47 GB5789 86 FB6 25 Flange Bolt 6X25 2 48 ST160F 1123000 G Ignition 1 49 152FMD 1001007 Dowel Pin 10X16 2 50 GB5789 86 FB8 55 Flange Bolt 8X55 4 Part Number Description Qty 51 ST...

Page 22: ...adjust See Power Management Insufficient ventilation Check for air restriction Move to a well ventilated area No AC output Cable not properly connected Check all connections Connected device is defec...

Page 23: ...will not apply to parts and or labour if this generator is deemed to have been misused neglected involved in an accident abused loaded beyond the generator s limits modified installed improperly or c...

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