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REV 46554-20101116

ENGLISH

 

46554

The owner/operator is responsible for all periodic 
maintenance .

Complete all scheduled maintenance in a timely manner . 
Correct any issue before operating the generator .

Never operate a damaged or defective generator .

Improper maintenance will void your warranty .

Tampering with the factory set governor will void 
your warranty .

Engine Maintenance

To prevent accidental starting, remove and ground spark 
plug wire before performing any service .

Oil

Change oil when the engine is warm . Refer to the oil 
specifi cation to select the proper grade of oil for your 
operating environment .
1 .  Remove the oil drain plug with a 15 mm socket and 

extension .

2 .  Allow the oil to drain completely .
3 .  Replace the drain plug .
4 .  Remove oil fi ll cap/dipstick to add oil .
5 .  Add 0 .63 qt (0 .6 L) of oil and replace oil fi ll

cap/dipstick .

6 .  Dispose of used oil at an approved waste 

management facility .

Air filter

1 .  Remove the snap-on cover holding the air fi lter to

the assembly .

2 .  Remove the foam element . 
3 .  Wash in liquid detergent and water . Squeeze 

thoroughly dry in a clean cloth .

4 .  Saturate in clean engine oil . 
5 .  Squeeze in a clean, absorbent cloth to remove all 

excess oil .

6 .  Place the fi lter in the assembly .
7 .  Reattach the air fi lter cover and snap in place .

0.7 - 0.8 mm

0.028 - 0.031 in.

Spark Plugs

1 .  Remove the spark plug cable from the spark plug .
2 .  Use the spark plug tool that shipped with your 

generator to remove the plug .

3 .  Inspect the electrode on the plug . It must be clean and 

not worn to produce the spark required for ignition .

4 .  Make certain the spark plug gap is 0 .7 - 0 .8 mm or 

(0 .028 - 0 .031 in .) .

5 .  Refer to the spark plug recommendation chart when 

replacing the plug .

6 .  Carefully thread the plug into the engine .
7 .  Use the spark plug tool to fi rmly install the plug .
8 .  Attach the spark plug wire to the plug .

MAINTENANCE ANd STORAGE

For service or parts assistance, contact our help 
line at 

1-877-338-0999

NOTE

WARNING

WARNING

WARNING

Summary of Contents for 46554

Page 1: ...ngs CA 90670 USA 1 877 338 0999 www championpowerequipment com 4000 Starting Watts 3000 Max Rated Watts PORTABLE GENERATOR SAvE ThESE INSTRuCTIONS Important Safety Instructions are included in this ma...

Page 2: ...is product to the store WE ARE HERE TO HELP Visit our website www championpowerequipment com for more info Product Info Updates Frequently Asked Questions Tech Bulletins Product Registration or Call o...

Page 3: ...intenance And Storage 11 Engine Maintenance 11 Oil 11 Spark Plugs 11 Air Filter 11 Cleaning 12 Adjustments 12 Maintenance Schedule 12 Generator Maintenance 12 Storage 12 Engine Storage 12 Generator St...

Page 4: ...rmation available when ordering parts and when making technical or warranty inquiries Accessories Champion Power Equipment manufactures and sells accessories designed to help you get the most from you...

Page 5: ...inds of information The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment Follow all safety messages to avoid or reduce the risk of seriou...

Page 6: ...ged or frayed DO NOT operate generator in wet weather DO NOT allow children or unqualified persons to operate or service the generator Use a ground fault circuit interrupter GFCI in damp areas and are...

Page 7: ...nd and arm towards the engine faster than you can let go Unintentional startup can result in entanglement traumatic amputation or laceration Broken bones fractures bruises or sprains could result When...

Page 8: ...ver Used to start the engine 3 Fuel Valve Turn this valve to the On position to supply fuel to the engine 4 Air Cleaner Protects the engine by filtering dust and debris from the intake air 5 Recoil St...

Page 9: ...120 Volt AC 60 Hz Your 46554 Gasoline Powered Generator ships with the following parts Spark Arrester Kit Spark Arrestor 1 Cover Plate 1 Screw with Lock Washer 2 Other 18 Power Cord 1 Wind Up Flashlig...

Page 10: ...e axle to the frame with four cap screws M8x16 and lock nuts M8 3 Slide a wheel onto the axle 4 Place a washer on the end 5 Install the cotter pin through the hole on the end of the axle 6 Carefully b...

Page 11: ...spilled fuel Add Fuel Cont d Add Oil Cont d 3 Add 0 63 qt 0 6 L of oil and replace oil fill cap dipstick See Specifications page in the manual for oil recommendations based on operating conditions 4 C...

Page 12: ...the On position 4 Flip the engine switch to the On position 5 Move the choke lever to the Choke position 6 RECOIL START Pull the starter cord slowly until resistance is felt and then pull rapidly 7 As...

Page 13: ...1200 Table Saw 2000 2000 Operation Do Not Overload Generator Capacity Follow these simple steps to calculate the running and starting watts necessary for your purposes 1 Select the electrical devices...

Page 14: ...roved waste management facility Air filter 1 Remove the snap on cover holding the air filter to the assembly 2 Remove the foam element 3 Wash in liquid detergent and water Squeeze thoroughly dry in a...

Page 15: ...park arrester Clean fuel tank and filter Every 3 years Replace fuel line Maintenance and Storage Generator Maintenance Make certain that the generator is kept clean and stored properly Only operate th...

Page 16: ...Length 23 2 inches 59 cm Spark Plugs Recommended replacement spark plug NGK BR6ES or equivalent Make certain the spark plug gap is 0 7 0 8 mm or 0 028 0 031 in Specifications Oil Use 4 Cycle automotiv...

Page 17: ...REV 46554 20101116 14 46554 ENGLISH Wiring Diagram Specifications...

Page 18: ...15 REV 46554 20101116 ENGLISH 46554 Parts Diagram Specifications...

Page 19: ...Defend Board 2 39 ST02FD 02100013 14 CSA Earth Line 1 40 GB6177 M6 Nut M6 1 41 ST02FD 1151300C 1 Bottom Rubber II 2 42 GB6177 M8 Nut M8 12 43 ST02 1151400 Rubber Pad 4 Part Number Description Qty 44...

Page 20: ...17 REV 46554 20101116 ENGLISH 46554 Specifications Engine Parts Diagram...

Page 21: ...4 Governor Arm Bolt 1 47 GB5789 86 FB6 25 Flange Bolt 6X25 2 48 ST160F 1123000 G Ignition 1 49 152FMD 1001007 Dowel Pin 10X16 2 50 GB5789 86 FB8 55 Flange Bolt 8X55 4 Part Number Description Qty 51 ST...

Page 22: ...adjust See Power Management Insufficient ventilation Check for air restriction Move to a well ventilated area No AC output Cable not properly connected Check all connections Connected device is defec...

Page 23: ...will not apply to parts and or labour if this generator is deemed to have been misused neglected involved in an accident abused loaded beyond the generator s limits modified installed improperly or c...

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