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REV 46553-20130301  

12

46553

 

ENGLISH

MAINTENANCE AND STORAGE

Air filter

1.  Remove the snap-on cover holding the air fi lter to

the assembly.

2.  Remove the foam element. 
3.  Wash in liquid detergent and water. Squeeze 

thoroughly dry in a clean cloth.

4.  Saturate in clean engine oil. 
5.  Squeeze in a clean, absorbent cloth to remove all 

excess oil.

6.  Place the fi lter in the assembly.
7.  Reattach the air fi lter cover and snap in place.

The owner/operator is responsible for all periodic 
maintenance.

Complete all scheduled maintenance in a timely manner. 
Correct any issue before operating the generator.

Never operate a damaged or defective generator.

Tampering with the factory set governor will void 
your warranty.

Engine Maintenance

To prevent accidental starting, remove and ground spark 
plug wire before performing any service.

Oil

Change oil when the engine is warm. Refer to the oil 
specifi cation to select the proper grade of oil for your 
operating environment.
1.  Remove the oil drain plug with a 12 mm socket and 

extension.

2.  Allow the oil to drain completely.
3.  Replace the drain plug.
4.  Remove oil fi ll cap/dipstick to add oil.
5.  Add up to 0.63 qt (0.6 L) of oil and replace oil fi ll

cap/dipstick. DO NOT OVERFILL.

6.  Dispose of used oil at an approved waste 

management facility.

Spark Plugs

1.  Remove the spark plug cable from the spark plug.
2.  Use the spark plug tool that shipped with your 

generator to remove the plug.

3.  Inspect the electrode on the plug. It must be clean and 

not worn to produce the spark required for ignition.

4.  Make certain the spark plug gap is 0.7 - 0.8 mm or 

(0.028 - 0.031 in.).

5.  Refer to the spark plug recommendation in 

Specifi cations section when replacing the plug.

6.  Carefully thread the plug into the engine.
7.  Use the spark plug tool to fi rmly install the plug.
8.  Attach the spark plug wire to the plug.

For service or parts assistance, contact our help 
line at 

1-877-338-0999

NOTE

Maintenance, replacement, or repair of emission 
control devices and systems may be performed 
by any non-road engine repair establishment or 
individual.

NOTE

Once oil has been added, a visual check should show 
oil about 1-2 threads from running out of the fi ll hole.
If using the dipstick to check oil level, DO NOT screw 
in the dipstick while checking.

NOTE

WARNING

WARNING

Improper maintenance will void your warranty.

WARNING

Oil Cont’d.

0.7-0.8 mm

0.028-0.031 in.

Summary of Contents for 46553

Page 1: ...7 338 0999 www championpowerequipment com 4000 Starting Watts 3000 Max Rated Watts 2850 Continuous Use Watts PORTABLE GENERATOR SAvE ThESE INSTRUCTIONS Important Safety Instructions are included in th...

Page 2: ...e Team Toll Free at 1 877 338 0999 AN IMPORTANT MESSAGE ABOUT TEMPERATURE Your Champion Power Equipment product is designed and rated for continuous operation at ambient temperatures up to 40 C 104 F...

Page 3: ...Spark Plugs 12 Air Filter 12 Spark Arrester 13 Cleaning 13 Adjustments 13 Maintenance Schedule 13 Generator Maintenance 14 Storage 14 Generator Storage 14 Specifications 15 Engine Specifications 15 G...

Page 4: ...s information available when ordering parts and when making technical or warranty inquiries Accessories Champion Power Equipment manufactures and sells accessories designed to help you get the most fr...

Page 5: ...inds of information The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment Follow all safety messages to avoid or reduce the risk of seriou...

Page 6: ...metal decking Use approved transfer equipment to isolate generator from your electric utility and Notify your utility company before connecting your generator to your power system DANGER Sparks can r...

Page 7: ...or off and let it cool for at least two minutes before removing the fuel cap Loosen the cap slowly to relieve pressure in the tank Only fill or drain fuel outdoors in a well ventilated area DO NOT pum...

Page 8: ...Used to start the engine 3 Fuel Valve Turn this valve to the On position to supply fuel to the engine 4 Air Cleaner Protects the engine by filtering dust and debris from the intake air 5 Recoil Start...

Page 9: ...ad 3 Voltmeter Displays the output voltage of the generator Your 46553 Gasoline Powered Generator ships with the following parts Other RV Adapter Plug 1 Oil Funnel 1 Spark Plug Socket 1 4 120V 30A Twi...

Page 10: ...on a flat level surface 2 Remove oil fill cap dipstick to add oil Add Oil Cont d 3 Add up to 0 63 qt 0 6 L of oil and replace oil fill cap dipstick DO NOT OVERFILL 4 Check engine oil level daily and a...

Page 11: ...arranty It is advisable to always shut off the fuel supply run the engine to fuel starvation and drain the tank when the equipment is not in use for more than 30 days NOTE Add Fuel Cont d Add Fuel 1 U...

Page 12: ...y be subject to additional rules and regulations Generators should be on a flat level surface at all times Even while not in operation Generators must have at least five feet of clearance from all com...

Page 13: ...tor will be connected to a building electrical system consult your local utility company or a qualified electrician Connections must isolate generator power from utility power and must comply with all...

Page 14: ...cal load attached 2 Allow the engine to run for several minutes to stabilize 3 Plug in and turn on the first item It is best to attach the item with the largest load first 4 Allow the engine to stabil...

Page 15: ...4 Remove oil fill cap dipstick to add oil 5 Add up to 0 63 qt 0 6 L of oil and replace oil fill cap dipstick DO NOT OVERFILL 6 Dispose of used oil at an approved waste management facility Spark Plugs...

Page 16: ...ow the engine to cool completely before servicing the spark arrester 2 Remove the two screws holding the cover plate which retains the end of the spark arrester to the muffler 3 Remove the spark arres...

Page 17: ...4 Turn the fuel valve to the Off position 5 Let the generator run until fuel starvation has stopped the engine This usually takes a few minutes 6 The generator needs to cool completely before cleaning...

Page 18: ...h 17 8 inches 45 1 cm Length 23 2 inches 59 cm Maintenance Valve Clearance Intake 0 13 0 17 mm 0 005 0 007 in Exhaust 0 18 0 22 mm 0 007 0 009 in Note Tech bulletin regarding the valve adjustment proc...

Page 19: ...REV 46553 20130301 16 46553 ENGLISH Wiring Diagram Specifications...

Page 20: ...2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 16 24 25 26 27 28 29 30 31 32 27 33 34 35 36 37 38 27 61 62 70 75 76 77 78 79 81 82 83 84 50 80 63 64 65 66 17 53 54 56 57 58 22 52 55 60 67 6...

Page 21: ...Bolt M6 8 1 39 122 070011 05 Pipe Fuel 5 5in 1 40 2 06 007 Clamp 2 41 122 070400 05 Fuel Cock 1 42 122 071000 06 2 Fuel Tank 1 43 122 070015 01 Mount Vibration Fuel Tank 4 44 2 03 004 Washer 6 4 Part...

Page 22: ...13 25 26 27 29 30 32 35 37 38 12 40 41 42 43 44 46 47 21 22 23 24 31 34 36 39 53 52 102 51 50 49 55 56 57 58 54 60 62 61 63 65 66 67 68 69 70 71 72 74 25 75 1 93 94 95 92 91 90 97 78 79 80 82 83 84 85...

Page 23: ...32 6 48 23 091002 21 Seal Air Cleaner 1 49 23 110006 00 Rod Governor 1 50 21 110003 00 Arm Governor 1 51 1 6177 06 Flange Nut M6 3 Part Number Description Qty 52 21 110001 00 Shaft Governor Arm 1 53...

Page 24: ...adjust See Power Management Insufficient ventilation Check for air restriction Move to a well ventilated area No AC output Cable not properly connected Check all connections Connected device is defec...

Page 25: ...apply to parts and or labour if this generator is deemed to have been misused neglected involved in an accident abused loaded beyond the generator s limits modified installed improperly or connected...

Page 26: ...ject to provisions set forth below If during the warranty period emission related part on your engine is defective in materials or workmanship the part will be repaired or replaced by CPE OWNER WARRAN...

Page 27: ...all be warranted for the remainder of the ECS Warranty Period c Any warranted emissions related part which is scheduled for replacement as required maintenance in the Owner s Manual shall be warranted...

Page 28: ...talled along with your warranty registration card or other proof of original purchase date at your expense to any Champion Power Equipment dealer who is authorized by Champion Power Equipment Inc to s...

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