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REV 46553-20130301  

8

46553

 

ENGLISH

ASSEMBLy

Grounding

Your generator must be properly connected to an 
appropriate ground to help prevent electric shock.

A ground terminal connected to the frame of the generator 
has been provided on the power panel. For remote 
grounding, connect of a length of heavy gauge (12 AWG 
minimum) copper wire between the generator ground 
terminal and a copper rod driven into the ground. We 
strongly recommend that you consult with a qualified 
electrician to ensure compliance with local electrical codes.

Failure to properly ground the generator can result in 
electric shock.

WARNING

Our engines work well with 10% or less ethanol 
blend fuels. When using blended fuels there are 
some issues worth noting: 

 

– Ethanol-gasoline blends can absorb more water 

than gasoline alone. 

 

– These blends can eventually separate, leaving 

water or a watery goo in the tank, fuel valve and 
carburetor. 

 

– With gravity-fed fuel supplies, this compromised 

fuel can be drawn into the carburetor and cause 
damage to the engine and/or potential hazards. 

 

– There are only a few suppliers of fuel stabilizer 

that are formulated to work with ethanol blend 
fuels.

 

– Any damages or hazards caused by using 

improper fuel, improperly stored fuel, and/
or improperly formulated stabilizers, are not 
covered by manufacture’s warranty. 

It is advisable to always shut off the fuel supply, 
run the engine to fuel starvation and drain the tank 
when the equipment is not in use for more than 30 
days.

NOTE

Add fuel Cont’d.

Add fuel

1.  Use clean, fresh, regular unleaded fuel with a 

minimum octane rating of 85 and an ethanol content 
of less than 10% by volume.

2.  DO NOT mix oil with fuel.
3.  Clean the area around the fuel cap. 
4.  Remove the fuel cap.
5.  Slowly add fuel to the tank. DO NOT OVERFILL. Fuel 

can expand after filling. A minimum of 6.4 mm (¼ in.) 
of space left in the tank is required for fuel expansion, 
more than 6.4 mm (¼ in.) is recommended. Fuel can 
be forced out of the tank as a result of expansion if it is 
overfilled, and can affect the stable running condition of 
the product. When filling the tank, it is recommended 
to leave enough space for the fuel to expand.

6.  Screw on the fuel cap and wipe away any spilled fuel.

Use regular unleaded gasoline with a minimum 
octane rating of 85.

Do not mix oil and gasoline.
Fill tank to approximately 6.4 mm (¼ in.) below the 
top of the tank to allow for fuel expansion.
DO NOT pump gas directly into the generator at the 
gas station. Use an approved container to transfer 
the fuel to the generator.
DO NOT fill fuel tank indoors.
DO NOT fill fuel tank when the engine is running or hot.
DO NOT overfill the fuel tank.
DO NOT light cigarettes or smoke when filling the 
fuel tank.

CAUTION

Pouring fuel too fast through the fuel screen may 
result in blow back of fuel at the operator while filling.

WARNING

Summary of Contents for 46553

Page 1: ...7 338 0999 www championpowerequipment com 4000 Starting Watts 3000 Max Rated Watts 2850 Continuous Use Watts PORTABLE GENERATOR SAvE ThESE INSTRUCTIONS Important Safety Instructions are included in th...

Page 2: ...e Team Toll Free at 1 877 338 0999 AN IMPORTANT MESSAGE ABOUT TEMPERATURE Your Champion Power Equipment product is designed and rated for continuous operation at ambient temperatures up to 40 C 104 F...

Page 3: ...Spark Plugs 12 Air Filter 12 Spark Arrester 13 Cleaning 13 Adjustments 13 Maintenance Schedule 13 Generator Maintenance 14 Storage 14 Generator Storage 14 Specifications 15 Engine Specifications 15 G...

Page 4: ...s information available when ordering parts and when making technical or warranty inquiries Accessories Champion Power Equipment manufactures and sells accessories designed to help you get the most fr...

Page 5: ...inds of information The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment Follow all safety messages to avoid or reduce the risk of seriou...

Page 6: ...metal decking Use approved transfer equipment to isolate generator from your electric utility and Notify your utility company before connecting your generator to your power system DANGER Sparks can r...

Page 7: ...or off and let it cool for at least two minutes before removing the fuel cap Loosen the cap slowly to relieve pressure in the tank Only fill or drain fuel outdoors in a well ventilated area DO NOT pum...

Page 8: ...Used to start the engine 3 Fuel Valve Turn this valve to the On position to supply fuel to the engine 4 Air Cleaner Protects the engine by filtering dust and debris from the intake air 5 Recoil Start...

Page 9: ...ad 3 Voltmeter Displays the output voltage of the generator Your 46553 Gasoline Powered Generator ships with the following parts Other RV Adapter Plug 1 Oil Funnel 1 Spark Plug Socket 1 4 120V 30A Twi...

Page 10: ...on a flat level surface 2 Remove oil fill cap dipstick to add oil Add Oil Cont d 3 Add up to 0 63 qt 0 6 L of oil and replace oil fill cap dipstick DO NOT OVERFILL 4 Check engine oil level daily and a...

Page 11: ...arranty It is advisable to always shut off the fuel supply run the engine to fuel starvation and drain the tank when the equipment is not in use for more than 30 days NOTE Add Fuel Cont d Add Fuel 1 U...

Page 12: ...y be subject to additional rules and regulations Generators should be on a flat level surface at all times Even while not in operation Generators must have at least five feet of clearance from all com...

Page 13: ...tor will be connected to a building electrical system consult your local utility company or a qualified electrician Connections must isolate generator power from utility power and must comply with all...

Page 14: ...cal load attached 2 Allow the engine to run for several minutes to stabilize 3 Plug in and turn on the first item It is best to attach the item with the largest load first 4 Allow the engine to stabil...

Page 15: ...4 Remove oil fill cap dipstick to add oil 5 Add up to 0 63 qt 0 6 L of oil and replace oil fill cap dipstick DO NOT OVERFILL 6 Dispose of used oil at an approved waste management facility Spark Plugs...

Page 16: ...ow the engine to cool completely before servicing the spark arrester 2 Remove the two screws holding the cover plate which retains the end of the spark arrester to the muffler 3 Remove the spark arres...

Page 17: ...4 Turn the fuel valve to the Off position 5 Let the generator run until fuel starvation has stopped the engine This usually takes a few minutes 6 The generator needs to cool completely before cleaning...

Page 18: ...h 17 8 inches 45 1 cm Length 23 2 inches 59 cm Maintenance Valve Clearance Intake 0 13 0 17 mm 0 005 0 007 in Exhaust 0 18 0 22 mm 0 007 0 009 in Note Tech bulletin regarding the valve adjustment proc...

Page 19: ...REV 46553 20130301 16 46553 ENGLISH Wiring Diagram Specifications...

Page 20: ...2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 16 24 25 26 27 28 29 30 31 32 27 33 34 35 36 37 38 27 61 62 70 75 76 77 78 79 81 82 83 84 50 80 63 64 65 66 17 53 54 56 57 58 22 52 55 60 67 6...

Page 21: ...Bolt M6 8 1 39 122 070011 05 Pipe Fuel 5 5in 1 40 2 06 007 Clamp 2 41 122 070400 05 Fuel Cock 1 42 122 071000 06 2 Fuel Tank 1 43 122 070015 01 Mount Vibration Fuel Tank 4 44 2 03 004 Washer 6 4 Part...

Page 22: ...13 25 26 27 29 30 32 35 37 38 12 40 41 42 43 44 46 47 21 22 23 24 31 34 36 39 53 52 102 51 50 49 55 56 57 58 54 60 62 61 63 65 66 67 68 69 70 71 72 74 25 75 1 93 94 95 92 91 90 97 78 79 80 82 83 84 85...

Page 23: ...32 6 48 23 091002 21 Seal Air Cleaner 1 49 23 110006 00 Rod Governor 1 50 21 110003 00 Arm Governor 1 51 1 6177 06 Flange Nut M6 3 Part Number Description Qty 52 21 110001 00 Shaft Governor Arm 1 53...

Page 24: ...adjust See Power Management Insufficient ventilation Check for air restriction Move to a well ventilated area No AC output Cable not properly connected Check all connections Connected device is defec...

Page 25: ...apply to parts and or labour if this generator is deemed to have been misused neglected involved in an accident abused loaded beyond the generator s limits modified installed improperly or connected...

Page 26: ...ject to provisions set forth below If during the warranty period emission related part on your engine is defective in materials or workmanship the part will be repaired or replaced by CPE OWNER WARRAN...

Page 27: ...all be warranted for the remainder of the ECS Warranty Period c Any warranted emissions related part which is scheduled for replacement as required maintenance in the Owner s Manual shall be warranted...

Page 28: ...talled along with your warranty registration card or other proof of original purchase date at your expense to any Champion Power Equipment dealer who is authorized by Champion Power Equipment Inc to s...

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