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Safety Rules 

 

Rev 46514-20100202 English

 

 DANGER 

Fuel and fuel vapors are highly flammable and 
extremely explosive. 

Fire or explosion can cause severe burns or 
death.  

Unintentional startup can result in entanglement, 
traumatic amputation or laceration.  

When adding or removing fuel 

Turn the generator off and let it cool for at least 
two minutes before removing the fuel cap. 
Loosen the cap slowly to relieve pressure in the 
tank. 
Only fill or drain fuel outdoors in a well-ventilated 
area. 
DO NOT overfill the fuel tank. 
Always keep fuel away from sparks, open flames, 
pilot lights, heat and other sources of ignition. 
DO NOT light or smoke cigarettes. 

When starting the generator 

DO NOT attempt to start a damaged generator.  
Make certain that the gas cap, air filter, spark 
plug, fuel lines and exhaust system are properly 
in place. 
Allow spilled fuel to evaporate fully before 
attempting to start the engine. 
Make certain that the generator is resting firmly 
on level ground. 

When operating the generator: 

DO NOT move or tip the generator during 
operation. 
DO NOT tip the generator or allow fuel or oil to 
spill. 

When transporting or servicing the 

generator: 

Make certain that the fuel shutoff valve is in the 
off position and the fuel tank is empty. 
Disconnect the spark plug wire. 

When storing the generator: 

Store away from sparks, open flames, pilot lights, 
heat and other sources of ignition. 

 

 
 

 WARNING 

Rapid retraction of the starter cord will pull hand 
and arm towards the engine faster than you can 
let go. 

Unintentional startup can result in entanglement, 
traumatic amputation or laceration.  

Broken bones, fractures, bruises or sprains could 
result. 

When starting engine, pull the starter cord slowly 
until resistance is felt and then pull rapidly to 
avoid kickback. 
DO NOT start or stop the engine with electrical 
devices plugged in. 

 

 CAUTION 

Exceeding the generator’s running capacity can 
damage the generator and/or electrical devices 
connected to it 

DO NOT overload the generator. 
Start the generator and allow the engine to 
stabilize before connecting electrical loads. 
Connect electrical equipment in the off position, 
and then turn them on for operation.

 

Turn electrical equipment off and disconnect 
before stopping the generator.

 

DO NOT tamper with the governed speed. 

 

DO NOT modify the generator in any way.

 

 

 CAUTION  

Improper treatment or use of the generator can 
damage it, shorten its life and void your 
warranty. 

Use the generator only for intended uses.

 

Operate only on level surfaces.

 

DO NOT expose generator to excessive moisture, 
dust, or dirt.

 

DO NOT allow any material to block the cooling 
slots.

 

If connected devices overheat, turn them off and 
disconnect them from the generator.

 

DO NOT use the generator if:

 

 

Electrical output is lost

 

 

Equipment sparks, smokes or emits flames

 

 

Equipment vibrates excessively

 

 

Summary of Contents for 46514

Page 1: ...Fe Springs Road Santa Fe Springs CA 90670 USA Made in China 4000 Peak Watts 3500 Running Watts PORTABLE GENERATOR SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual Owne...

Page 2: ......

Page 3: ...intenance 13 Engine Maintenance 13 Oil 13 Spark Plug 13 Air Filter 13 Spark Arrester 14 Cleaning 14 Adjustments 14 Maintenance Schedule 14 Generator Maintenance 14 Storage 15 Engine Storage 15 Generat...

Page 4: ......

Page 5: ...cessories Champion Power Equipment manufactures and sells accessories designed to help you get the most from your purchase To find out more about our covers power cables and storm kits please visit ou...

Page 6: ...n imminently hazardous situation which if not avoided will result in death or serious injury WARNING WARNING indicates a potentially hazardous situation which if not avoided could result in death or s...

Page 7: ...elry Operate equipment with guards in place DO NOT wear loose fitting clothing dangling drawstrings or items that could become caught DANGER Generator produces powerful voltage DO NOT touch bare wires...

Page 8: ...tore away from sparks open flames pilot lights heat and other sources of ignition WARNING Rapid retraction of the starter cord will pull hand and arm towards the engine faster than you can let go Unin...

Page 9: ...el Tank 4 0 gallon capacity fuel tank 2 Fuel Valve Turn this valve to the On position to supply fuel to the engine 3 Choke Used to start the engine 4 Air Cleaner Protects the engine by filtering dust...

Page 10: ...ers 240 Volt AC 60 Hz single phase loads requiring up to 14 6 A or 3500 Watts of power If an L14 30P plug is wired for only one 120 Volt leg 3 wire connection then this receptacle powers 120 Volt AC 6...

Page 11: ...00202 English 7 Parts Included Your 46514 Gasoline Powered Generator ships with the following parts Spark Arrester Kit Spark Arrester 1 piece Cover Plate 1 piece Screws Lock Washers 2 pieces Oil Funne...

Page 12: ...e screen with the lettering facing outward Secure the cover plate with the two screws and lock washers provided with the spark arrester kit Add Engine Oil CAUTION DO NOT attempt to crank or start the...

Page 13: ...ansion DO NOT fill fuel tank indoors DO NOT fill fuel tank when the engine is running or hot DO NOT overfill the fuel tank DO NOT light cigarettes or smoke when filling the fuel tank Grounding Your ge...

Page 14: ...tlets feeding your sensitive equipment Surge suppressors come in single or multi outlet styles They re designed to protect against virtually all short duration voltage fluctuations 2 Obtain an Uninter...

Page 15: ...ad for several minutes to stabilize internal temperatures of the engine and generator 3 Turn the ignition switch to the Off position 4 Turn the fuel valve to the Off position Do Not Overload Generator...

Page 16: ...0 4000 Water Heater 4000 Security System 180 AM FM Radio 300 Garage Door Opener 1 2 HP 500 600 Battery Charger 12V DC 110 Heating Cooling Air Conditioner 12000 BTU 1700 2500 Fan 300 600 Furnace Fan 1...

Page 17: ...oil drain plug with a 12 mm socket and extension 2 Allow the oil to drain completely 3 Replace the drain plug 4 Remove oil fill cap dipstick to add oil 5 Add 0 63 qt 0 6 L of oil and replace oil fill...

Page 18: ...Contact our help line at 1 877 338 0999 to locate the nearest Champion Power Equipment certified service dealer for your generator or engine maintenance needs Every 8 hours or daily Check oil level Cl...

Page 19: ...from the fuel line and carburetor to prevent gum from forming 4 Add a fuel stabilizer into the fuel tank 5 Change the oil 6 Remove the spark plug and pour about ounce of oil into the cylinder Crank th...

Page 20: ...lons 15 L Use regular unleaded gasoline with a minimum octane rating of 85 Oil Oil capacity is 0 63 qt 0 6 L Spark Plugs Your generator comes equipped with a 3 4 long reach plug 19mm Intermittent use...

Page 21: ...Specifications Rev 46514 20100202 English 17 Parts Diagram...

Page 22: ...CPE AVR 1 22 GB16674 M5 16 Bolt M5 16 4 23 GB93 5 Lock Washer 5 3 24 GB97 1 5 Washer 5 3 25 ST02FD 02100009 Brush Assembly 1 26 ST02FD 02100001 2 5 Flange Bolt M6 158 4 27 GB93 6 Lock Washer 6 4 28 GB...

Page 23: ...B848 5 Washer 5 3 63 OV01 00000000 1 Transition 1 64 GB6177 M4 Nut M4 5 65 GB818 M4 14 Screw M4 14 1 66 ST02FD 05202002 Control Box 1 67 GB5783 M6 22 Bolt M6 22 1 68 GB97 1 6 Washer 6 2 69 GB93 6 Lock...

Page 24: ...Specifications 20 Wiring Diagram...

Page 25: ...supply enough power or overheating Generator is overloaded Review load and adjust See Power Management Insufficient ventilation Check for air restriction Move to a well ventilated area No AC output C...

Page 26: ...a whole Installation Use and Maintenance This warranty will not apply to parts and or labor if this generator is deemed to have been misused neglected involved in an accident abused loaded beyond the...

Page 27: ...subject to provisions set forth below If during the warranty period emission related part on your engine is defective in materials or workmanship the part will be repaired or replaced by CPE OWNER WAR...

Page 28: ...ranty Period Any such part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period c Any warranted emissions related part which is scheduled for rep...

Page 29: ...e or the product on which it is installed along with your warranty registration card or other proof of original purchase date at your expense to any Champion Power Equipment dealer who is authorized b...

Page 30: ...Notes 26 Rev 46514 20100202 English Notes...

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