Champion Power Equipment CSA40043 Owner'S Manual And Operating Instructions Download

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CSA40043

Rev CSA40043-20080804

10006 Santa Fe Springs Road

Santa Fe Springs, CA 90670 USA

Made in China

9000 Peak Watts/7200 Running Watts

PORTABLE GENERATOR

Owner’s Manual and Operating Instructions

Summary of Contents for CSA40043

Page 1: ...CSA40043 Rev CSA40043 20080804 10006 Santa Fe Springs Road Santa Fe Springs CA 90670 USA Made in China 9000 Peak Watts 7200 Running Watts PORTABLE GENERATOR Owner s Manual and Operating Instructions ...

Page 2: ......

Page 3: ...t 11 Wattage Reference Chart 11 Maintenance 12 Engine Maintenance 12 Oil 12 Spark Plugs 12 Air Filter 12 Spark Arrester if installed 13 Cleaning 13 Adjustments 13 Maintenance Schedule 13 Generator Maintenance 13 Storage 14 Engine Storage 14 Generator Storage 14 Specifications 15 Engine Specifications 15 Generator Specifications 15 Fuel 15 Oil 15 Spark Plugs 15 Valve Clearance 15 Parts Diagram 16 P...

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Page 5: ...ls accessories designed to help you get the most from your purchase To find out more about our covers power cables and storm kits please visit our web site at www championpowerequipment com This Booklet Every effort has been made to ensure the accuracy and completeness of the information in this manual We reserve the right to change alter and or improve the product and this document at any time wi...

Page 6: ... imminently hazardous situation which if not avoided will result in death or serious injury WARNING WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION CAUTION indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury CAUTION CAUTION used without the safety alert symbol indicates a po...

Page 7: ...T wear loose fitting clothing dangling drawstrings or items that could become caught DANGER Generator produces powerful voltage DO NOT touch bare wires or receptacles DO NOT use electrical cords that are worn damaged or frayed DO NOT operate generator in wet weather DO NOT allow children or unqualified persons to operate or service the generator Use a ground fault circuit interrupter GFCI in damp ...

Page 8: ...ore away from sparks open flames pilot lights heat and other sources of ignition WARNING Rapid retraction of the starter cord will pull hand and arm towards the engine faster than you can let go Unintentional startup can result in entanglement traumatic amputation or laceration Broken bones fractures bruises or sprains could result When starting engine pull the starter cord slowly until resistance...

Page 9: ...is valve to the On position to supply fuel to the engine Choke 3 Used to start the engine Air Cleaner 4 Protects the engine by filtering dust and debris from the intake air Recoil Starter 5 Used to start the engine Serial Number 6 Please have this number available when calling for assistance Low Oil Sensor 7 Senses the level of oil in the crankcase and shuts the engine down if the level falls too ...

Page 10: ...power Circuit Breakers 7 Protects the generator against electrical overload 120 240 V 30 A Twist Lock 8 protected by a 30 A double throw circuit breaker on each 120 Volt leg of the receptacle This receptacle powers 240 Volt AC 60 Hz single phase loads requiring up to 30 A or 7200 Watts of power If an L14 30P plug is wired for only one 120 Volt leg 3 wire connection then this receptacle powers 120 ...

Page 11: ...wered Generator ships with the following parts Wheel Kit Axle 1 piece 10 Solid Wheel 2 pieces Support Leg 1 piece Vibration Mounts 2 pieces Bolt Kit Wheel Retaining Pins 2 pieces Flat Washers 2 pieces Cap Screws and Nuts 2 sets Oil Funnel 1 piece Wrench 1 piece Spark Plug Socket 1 piece ...

Page 12: ...tip the generator slowly so that the engine side is up 2 Slide the axle through both mounting brackets 3 Slide a wheel onto the axel 4 Place a washer on the end 5 Install the cotter pin through the hole on the end of the axle 6 Carefully bend the legs of the cotter pin back around the axle 7 Repeat steps 3 6 to attach the second wheel Install the Support Leg 1 Attach the rubber vibration mount to ...

Page 13: ...imum octane rating of 85 2 DO NOT mix oil with fuel 3 Clean the area around the fuel cap 4 Remove the fuel cap 5 Slowly add fuel to the tank DO NOT overfill Allow approximately inch of space for fuel expansion 6 Screw on the fuel cap and wipe away any spilled fuel CAUTION Use regular unleaded gasoline with a minimum octane rating of 85 Do not mix oil and gasoline Fill tank to approximately below t...

Page 14: ...e in single or multi outlet styles They re designed to protect against virtually all short duration voltage fluctuations 2 Obtain an Uninterruptible Power Supply UPS device Most UPS devices come with a rechargeable battery between the electronic equipment and power supply source The device buffers the voltage and protects against virtually all short duration voltage fluctuations Starting the Engin...

Page 15: ...erator with no electrical load attached 2 Allow the engine to run for several minutes to stabilize 3 Plug in and turn on the first item It is best to attach the item with the largest load first 4 Allow the engine to stabilize 5 Plug in and turn on the next item 6 Allow the engine to stabilize 7 Repeat steps 5 6 for each additional item NOTE Never exceed the generator capacity when adding loads Wat...

Page 16: ... 4 Remove oil fill cap dipstick to add oil 5 Add 1 16 qt 1 1 L of oil and replace oil fill cap dipstick 6 Dispose of used oil at an approved waste management facility Spark Plugs 1 Remove the spark plug cable from the spark plug 2 Use the spark plug tool that shipped with your generator to remove the plug 3 Inspect the electrode on the plug It must be clean and not worn to produce the spark requir...

Page 17: ...ting in adverse conditions Contact our help line at 1 877 338 0999 to locate the nearest Champion Power Equipment certified service dealer for your generator or engine maintenance needs Every 8 hours or daily Check oil level Clean around air intake and muffler First 5 Hours Change oil Every 50 hours or every season Clean air filter Change oil if operating under heavy load or in hot environments Ev...

Page 18: ...om the fuel line and carburetor to prevent gum from forming 4 Add a fuel stabilizer into the fuel tank 5 Change the oil 6 Remove the spark plug and pour about ounce of oil into the cylinder Crank the engine slowly to distribute the oil and lubricate the cylinder 7 Reattach the spark plug Generator Storage 1 Allow the generator to cool completely before storage 2 Turn off the fuel supply at the fue...

Page 19: ... US gallons 24 L Use regular unleaded gasoline with a minimum octane rating of 85 Oil Oil capacity is 1 16 qt 1 1 L Spark Plugs Your generator comes equipped with a long reach plug 18mm Intermittent use less than 1 hour month or colder temperatures below 60 F NGK B6ES or equivalent Moderate use less than 3 hours month or seasonal temperatures 50 80 F NGK B7ES or equivalent Extreme use continuous o...

Page 20: ...Specifications 16 Rev CSA40043 20080804 Parts Diagram ...

Page 21: ...CSA Brush Assembly 1 25 ST05FD 1152032 End Cover 1 26 GB5789 FB6 194 Flange Bolt M6 194 4 27 ST07FD 1152001 Stator Cover 1 28 GB5789 FB10 1 25 280 Flange Bolt M10 1 25 280 1 29 ST07FD 1152020 CSA Stator Assembly 1 30 GB93 LW 10 Spring Washer ø10 1 31 GB90 W 10 Washer ø10 1 32 ST07FD 1152010 CSA Rotor Comp 1 33 ST05FD 1151600 Filter Cover 1 34 ST188FD 1030011 Crankcase Cover 1 35 ST1P60F 1030004 O ...

Page 22: ... 84 ST188FD 1732200 A Muffler Outer Protector 1 85 GB5781 B5 10 Bolt M5 10 2 86 GB93 LW 5 Lock Washer ø5 2 87 ST188FD 1100010 88 Spark Arrester Cover 1 88 ST188FD 1180121 Spark Arrester Assembly 1 89 ST188FD 1731000A Muffler 1 90 ST188FD 1730002A Bushing ø8 5 1 91 ST188FD 1732101 Muffler Inner Protector 1 92 ST02FD 1152036 Brush Support Plate 1 93 ST182FD 1742203 UC Handle Sheath 1 94 ST182FD 1742...

Page 23: ...Specifications Rev CSA40043 20080804 19 Wiring Diagram ...

Page 24: ...h power or overheating Generator is overloaded Review load and adjust See Power Management Insufficient ventilation Check for air restriction Move to a well ventilated area No AC output Cable not properly connected Check all connections Connected device is defective Replace defective device Circuit breaker is open Reset circuit breaker Capacitor defective Replace capacitor Service Center Faulty br...

Page 25: ... whole Installation Use and Maintenance This warranty will not apply to parts and or labor if this generator is deemed to have been misused neglected involved in an accident abused loaded beyond the generator s limits modified installed improperly or connected incorrectly to any electrical component Normal maintenance such as spark plugs air filters adjustments fuel system cleaning and obstruction...

Page 26: ...Notes 22 Rev CSA40043 20080804 Notes ...

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