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REV 42451-20140110  

20

42451

 

ENGLISH

Problem

Cause

Solution

Generator will not start

No fuel

Add fuel

Faulty spark plug

Replace spark plug

Unit loaded during start up

Remove load from unit

Generator will not start;
Generator starts but runs roughly

Low oil level

Fill crankcase to the proper level

Place generator on a flat, level surface

Choke in the wrong position

Adjust choke.

Spark plug wire loose

Attach wire to spark plug

Generator shuts down during operation

Out of fuel

Fill fuel tank

Low oil level

Fill crankcase to the proper level. Place 
generator on a flat, level surface

Generator cannot supply enough power or 
overheating

Generator is overloaded

Review load and adjust. See “Power 
Management”

Insufficient ventilation

Check for air restriction. Move to a well 
ventilated area

No AC output

Cable not properly connected

Check all connections

Connected device is defective

Replace defective device

Circuit breaker is open

Reset circuit breaker

Loose wiring

Inspect and tighten wiring connections

Other

Contact the help line.

Generator gallops

Engine governor defective

Contact the help line

Repeated circuit breaker tripping

Overload

Review load and adjust. See “Power 
Management”

Faulty cords or device

Check for damaged, bare or frayed wires. 
Replace defective device

TROUBLESHOOTING

For further technical support:

Technical Service

Mon – Fri 8:30 AM – 5:00 PM (PST/PDT)
Toll Free: 1-877-338-0999
[email protected]

Summary of Contents for 42451

Page 1: ...Santa Fe Springs CA 90670 USA 1 877 338 0999 www championpowerequipment com 1500 Starting Watts 1200 Rated Watts PORTABLE GENERATOR SAVE THESE INSTRUCTIONS Important Safety Instructions are included i...

Page 2: ...ghtly from the image on the cover AN IMPORTANT MESSAGE ABOUT TEMPERATURE Your Champion Power Equipment product is designed and rated for continuous operation at ambient temperatures up to 40 C 104 F W...

Page 3: ...Maintenance And Storage 11 Engine Maintenance 11 Oil 11 Spark Plugs 11 Air Filter 11 Spark Arrester 12 Cleaning 12 Adjustments 12 Maintenance Schedule 12 Generator Maintenance 12 Storage 13 Generator...

Page 4: ...rmation available when ordering parts and when making technical or warranty inquiries Accessories Champion Power Equipment manufactures and sells accessories designed to help you get the most from you...

Page 5: ...inds of information The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment Follow all safety messages to avoid or reduce the risk of seriou...

Page 6: ...metal decking Use approved transfer equipment to isolate generator from your electric utility and Notify your utility company before connecting your generator to your power system DANGER Sparks can re...

Page 7: ...nd let it cool for at least two minutes before removing the fuel cap Loosen the cap slowly to relieve pressure in the tank Only fill or drain fuel outdoors in a well ventilated area DO NOT pump gas di...

Page 8: ...Used to start the engine 3 Fuel Valve Turn this valve to the On position to supply fuel to the engine 4 Air Cleaner Protects the engine by filtering dust and debris from the intake air 5 Recoil Start...

Page 9: ...Alternator Side Mount 1 Engine Switch Flip the switch to the On position and pull the recoil starter to start the generator Turn to the Off position to turn off the generator 2 Circuit Breaker Protect...

Page 10: ...o additional lubrication for the life of the bearing NOTE DO NOT attempt to crank or start the engine before it has been properly filled with the recommended type and amount of oil Damage to the gener...

Page 11: ...fuel Use regular unleaded gasoline with a minimum octane rating of 85 Do not mix oil and gasoline Fill tank to approximately 0 64 cm in below the top of the tank to allow for fuel expansion DO NOT pum...

Page 12: ...tment of a recreational vehicle Please consult your local authority In some areas generators must be registered with the local utility Generators used at construction sites may be subject to additiona...

Page 13: ...he law In addition this action if done incorrectly could damage your generator and appliances and could cause serious injury or even death to you or a utility worker who may be working on nearby power...

Page 14: ...et and extension 2 Allow the oil to drain completely 3 Replace the drain plug 4 Remove oil fill cap dipstick to add oil 5 Add 0 4 qt 0 4 L of oil and replace oil fill cap dipstick DO NOT OVERFILL 6 Di...

Page 15: ...cooling slots and damage the generator windings CAUTION Maintenance Schedule Follow the service intervals indicated in the following maintenance schedule Service your generator more frequently when o...

Page 16: ...ll with 10 or less ethanol blend fuels When using blended fuels there are some issues worth noting Ethanol gasoline blends can absorb more water than gasoline alone These blends can eventually separat...

Page 17: ...Model YF152FD 2 010 Displacement 80cc Type 4 Stroke OHV Start Type Recoil Spark Plugs OEM spark plug NHSP E6RTC Replacement spark plug NGK BPR6HS or equivalent Make certain the spark plug gap is 0 7...

Page 18: ...arts Diagram SPECIFICATIONS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 34 35 36 37 38 30 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 38 57 58 59 60 3...

Page 19: ...1 32 113 190002 01 End Housing 1KW 1 33 1 16674 0512 2 Flange Bolt M5 12 3 34 2 08 073 Flange Bolt M6 90 4 Part Number Description Qty 35 122 190003 00 48 Generator End Cover Yellow 1 36 5 1900 028 G...

Page 20: ...2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 61 62 63 64 65 66 67 68 74 75 76 77 7...

Page 21: ...od 1 40 12 050005 02 Piston 1 41 2 09 005 Circlip 16 1 2 Part Number Description Qty 42 12 050003 01 Piston Pin 1 43 11 050303 00 Ring Oil 1 44 11 050302 00 Ring Second Piston 1 45 11 050301 00 Ring F...

Page 22: ...19 REV 42451 20140110 ENGLISH 42451 Wiring Diagram SPECIFICATIONS...

Page 23: ...power or overheating Generator is overloaded Review load and adjust See Power Management Insufficient ventilation Check for air restriction Move to a well ventilated area No AC output Cable not prope...

Page 24: ...this generator is deemed to have been misused neglected involved in an accident abused loaded beyond the generator s limits modified installed improperly or connected incorrectly to any electrical com...

Page 25: ...ject to provisions set forth below If during the warranty period emission related part on your engine is defective in materials or workmanship the part will be repaired or replaced by CPE OWNER WARRAN...

Page 26: ...all be warranted for the remainder of the ECS Warranty Period c Any warranted emissions related part which is scheduled for replacement as required maintenance in the Owner s Manual shall be warranted...

Page 27: ...talled along with your warranty registration card or other proof of original purchase date at your expense to any Champion Power Equipment dealer who is authorized by Champion Power Equipment Inc to s...

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