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100538 - 7500W PORTABLE GENERATOR

MAINTENANCE

20

"

 

NOTICE

Once oil has been added, a visual check should show oil 
about 1-2 threads from running out of the fill hole. If using 
the dipstick to check oil level, DO NOT screw in the dipstick 
while checking.

Cleaning and Adjusting the Spark Plug(s)

1.  Remove the spark plug cable from the spark plug.

2.  Use a spark plug socket tool (not included), or a 

13/16 in. (21 mm) socket (not included) to remove the plug.

3.  Inspect the electrode on the plug. It must be clean and not 

worn to produce the spark required for ignition.

4.  Make certain the spark plug gap is 

0.024-0.031 in. (0.6-0.8 mm).

SPARK PLUG GAP

5.  Refer to the spark plug types in 

Specifications

 when 

replacing the plug.

6.  Firmly re-install the plug.

7.  Attach the spark plug cable to the spark plug.

Cleaning the Air Filter

1.  Remove the snap-on cover holding the air filter to the 

assembly.

2.  Remove the foam element. 

3.  Wash in liquid detergent and water. Squeeze thoroughly dry 

in a clean cloth.

4.  Saturate in clean engine oil. 

5.  Squeeze in a clean, absorbent cloth to remove all excess 

oil.

6.  Place the filter in the assembly.

7.  Reattach the air filter cover and snap in place.

Cleaning the Spark Arrestor

1.  Allow the engine to cool completely before servicing the 

spark arrestor.

2.  Remove the two or three screws (varies by model) holding 

the cover plate which retains the spark arrestor to the 
muffler.

SPARK PLUG GAP

ALL PORTABLE GENS/INVS. 0.028-0.031 IN. (0.7-0.8 MM)

2000W INVERTERS ONLY 0.024-0.028 IN. (0.6-0.7 MM)

3.  Remove the spark arrestor screen.

4.  Carefully remove the carbon deposits from the spark 

arrestor screen with a wire brush.

Type 1

Type 2

* See your model’s parts list for specified type of spark arrestor.

5.  Replace the spark arrestor if it is damaged.

6.  Position the spark arrestor on the muffler and attach with 

the screws removed in step 2.

!

 

CAUTION

Failure to clean the spark arrestor will result in degraded 
engine performance.

"

 

NOTICE

Federal and local laws and administrative requirements 
indicate when and where spark arrestors are required. 
When ordered, spark arrestors are required for operation 
of this generator in National Forest lands. In California, 
this generator must not be used on any forest-covered 
land, brush-covered land, or grass-covered land unless the 
engine is equipped with a spark arrestor.

Adjusting the Governor

!

 

WARNING

Tampering with the factory set governor will void your 
warranty.

The air-fuel mixture is not adjustable. Tampering with 
the governor can damage your generator and your 
electrical devices and will void your warranty. Contact our 
Technical Support Team at 1-877-338-0999 for all other 
service and/or adjustment needs.

Generator Battery

Your generator is equipped with an automatic battery charging 
circuit that charges the battery while the engine is running. 
The battery will maintain a proper charge if the unit is used on 
a regular basis (about once every two weeks). If it is used less 
frequently, the battery should be connected to a trickle charger 
or battery maintainer (not included) to keep the battery properly 
charged. 

DELETE "NATIONAL FOREST" NOTICE IF CANADA ONLY ITEM

Summary of Contents for 100538

Page 1: ...g the product Failure to do so could result in serious injury This manual should remain with the product Specifications descriptions and illustrations in this manual are as accurate as known at the ti...

Page 2: ...tor 17 GFCI 18 Stopping the Engine 18 Operation at High Altitude 18 Maintenance 19 Cleaning the Generator 19 Changing the Engine Oil 19 Cleaning and Adjusting the Spark Plug s 20 Cleaning the Air Filt...

Page 3: ...re each use Please always exercise common sense and always err on the side of caution when operating the product to ensure no accident property damage or injury occurs We want you to continue to use a...

Page 4: ...Keep hands and feet away from rotating parts Tie up long hair and remove jewelry Operate equipment with guards in place DO NOT wear loose fitting clothing dangling drawstrings or items that could beco...

Page 5: ...T modify the generator in any way CAUTION Start the generator and allow the engine to stabilize before connecting electrical loads Connect electrical equipment in the off position and then turn them o...

Page 6: ...ly fill or drain gasoline outdoors in a well ventilated area DO NOT pump gasoline directly into the generator at the gas station Use an approved container to transfer the fuel to the generator DO NOT...

Page 7: ...practices can result in electric shock Improper connections to a building can allow current to backfeed into utility lines creating an electrocution hazard A transfer switch must be used when connect...

Page 8: ...t oil Always check the oil level before using The machine must be resting firmly on level ground when checking Fuel Valve ON Ignition Switch ON Press the Ignition Switch to ON position Choke Move chok...

Page 9: ...re open DANGER Using a generator indoors CAN KILL YOU IN MINUTES Generator exhaust contains carbon monoxide This is a poison you cannot see or smell 1028 L SF B Safety Icons CO Danger B UNLEADED FUEL...

Page 10: ...engine 4 Air Filter Protects the engine by filtering dust and debris from the intake air 5 Recoil Starter Used to manually start the engine 6 Never Flat Wheels 9 5 in 24 1 cm 7 Battery Provides 12V DC...

Page 11: ...rloads RECEPTACLES A C 4 120V AC 20A GFCI NEMA 5 20R May be used to supply electrical power for operation of 120 Volt AC 20 Amp single phase 60 Hz electrical loads B Y 120 240V AC 30A Locking NEMA L14...

Page 12: ...arts Wheels 9 5 in 24 1 cm Never Flat Wheel A 2 Roll Pin B 2 Large R clip C 2 Engine Vibration Mounts Support Leg with Vibration Mounts D 1 Flange Bolt M8 16 E 2 Flange Lock Nut M8 F 2 Folding Handle...

Page 13: ...is not intended for over the road use 1 Before adding fuel and oil tip the generator on it s end 2 Slide the Roll Pin B through the Wheel A from the outside 3 Slide the Roll Pin through the mount poi...

Page 14: ...sual check should show oil about 1 2 threads from running out of the fill hole If using the dipstick to check oil level DO NOT screw in the dipstick while checking NOTICE Check oil often during the br...

Page 15: ...ck of gasoline at the operator while filling NOTICE Our engines work well with 10 or less ethanol blend gasoline When using ethanol gasoline blends there are some issues worth noting Ethanol gasoline...

Page 16: ...ecome hot If adequate cooling and breathing space are not supplied or if the generator is blocked or contained temperatures can become extremely heated and may lead to fire Grounding A ground terminal...

Page 17: ...bilize and warm up for a few minutes after starting Plug in and turn on the desired 120 or 240 if applicable Volt AC single phase 60 Hz electrical loads DO NOT connect 3 phase loads to the generator D...

Page 18: ...store the flow of electricity If the indicator light does not come back on or if the GFCI cannot be reset then it must be replaced A C B Stopping the Engine 1 Turn off and unplug all electrical loads...

Page 19: ...ms may be performed by any non road engine repair establishment or individual The owner operator is responsible for all periodic maintenance Complete all scheduled maintenance in a timely manner Corre...

Page 20: ...e muffler 3 Remove the spark arrestor screen 4 Carefully remove the carbon deposits from the spark arrestor screen with a wire brush Type 1 Type 2 See your model s parts list for specified type of spa...

Page 21: ...ERY 8 HOURS OR DAILY Check oil level Clean around air intake and muffler FIRST 5 HOURS Change oil EVERY 50 HOURS OR EVERY SEASON Clean air filter Change oil if operating under heavy load or in hot env...

Page 22: ...t to avoid spillage 3 When gasoline stops flowing from the carburetor replace and tighten the carburetor drain bolt and be sure to properly dispose of the drained gasoline according to local regulatio...

Page 23: ...of 85 and an ethanol content of 10 or less by volume DO NOT USE E15 or E85 DO NOT OVERFILL Gasoline Capacity 5 7 gal 21 5 L Spark Plug Specifications OEM Type NHSP F6RTC Replacement Type NGK BPR6ES or...

Page 24: ...100538 7500W PORTABLE GENERATOR SPECIFICATIONS 24 Parts Diagram...

Page 25: ...ire 1 35 100009990 0001 Negative Wire 1 36 100021409 Battery 12V 14Ah 1 37 100021362 Fixing Bolt Battery 2 Part Number Description Qty 38 100021372 0017 Pressing Plate Battery 184 mm 1 39 100011452 00...

Page 26: ...mp 1 8 2 83 100006138 Connection Tube Assembly 1 1 84 100087746 Connection Tube 1 85 100008945 Carbon Canister 650 cc 1 86 100008675 0001 Holder Carbon Canister 1 87 100011553 0001 Flange Bolt M8 x 32...

Page 27: ...100538 7500W PORTABLE GENERATOR SPECIFICATIONS 27 Engine Parts Diagram...

Page 28: ...er Assembly 1 33 100005024 Air Filter Base 1 34 100004878 Air Filter Separator 1 35 100004895 Air Filter Clip 2 Part Number Description Qty 36 100004798 Gasket Air Filter Cover 173F 2 1 37 100004781 A...

Page 29: ...1 94 100007117 Shroud 3 1 95 100009346 Ignition Module 1 96 100009362 Bolt M6 28 Ignition 2 97 100004222 Bush 8 12 6 1 98 100009405 Charge Coil 1 99 100011270 0002 Flange Bolt M6 30 2 100 100009463 P...

Page 30: ...100538 7500W PORTABLE GENERATOR SPECIFICATIONS 30 Wiring Diagram...

Page 31: ...Generator cannot supply enough power or overheating Generator is overloaded Review load and adjust See Connecting Electrical Loads Insufficient ventilation Check for air restriction Move to a well ven...

Page 32: ...nt Normal maintenance is not covered by this warranty and is not required to be performed at a facility or by a person authorized by CPE Other Exclusions This warranty excludes Cosmetic defects such a...

Page 33: ...t to you including diagnosis parts and labor MANUFACTURER S WARRANTY COVERAGE This exhaust and evaporative emission control system is warranted for two years If any exhaust and evaporative emission re...

Page 34: ...ed for the period of time prior to the first scheduled replacement point for that part If the part fails prior to the first scheduled replacement the part shall be repaired or replaced by CPE accordin...

Page 35: ...ve Controls Fuel Tank Fuel Cap Fuel Lines for liquid fuel and fuel vapors Fuel Line Fittings Clamps Pressure Relief Valves Control Valves Control Solenoids Electronic Controls Vacuum Control Diaphragm...

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