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REV 92500-20140519  

20

92500

 

ENGLISH

TROUBLESHOOTING

For further technical support:

Technical Service
Mon – Fri 8:30 AM – 5:00 PM (PST/PDT)
Toll Free: 1-877-338-0999
[email protected]

Problem

Cause

Solution

Engine will not start

No fuel

Add fuel

Faulty spark plug

Replace spark plug

Unit loaded during start up

Remove load from unit

Engine will not start;
Engine starts but runs roughly

Low oil level

Fill crankcase to the proper level
Place log splitter on a flat, level surface

Choke in the wrong position

Adjust choke

Spark plug wire loose

Attach wire to spark plug

Engine shuts down during operation

Out of fuel

Fill fuel tank

Low oil level

Fill crankcase to the proper level. Place 
log splitter on a flat, level surface

Engine cannot supply enough power or 
overheating

Insufficient ventilation

Check for air restriction. Move to a 
well ventilated area

Wedge movement is slow or erratic

Air in the hydraulic oil system

Purge air by extending and retracting 
the wedge several times until motion 
is smooth

Debris lodged in beam guides

Clear debris from beam

Low hydraulic oil

Check oil level and add as needed

Oil leak from hose connection

Loose hose clamp or hydraulic fitting

Tighten hose clamp or hydraulic fitting

Oil leak from cylinder

Faulty cylinder rod seal

Contact Customer Service

Scored or bent cylinder rod

Contact Customer Service

Loose hydraulic fitting

Tighten hydraulic fitting

Faulty combination washer seal on 
cylinder hydraulic fitting

Contact Customer Service

Wedge will not extend or retract

Faulty control valve

Contact Customer Service

Faulty hydraulic pump

Contact Customer Service

Low hydraulic oil

Check oil level and add as needed

Wedge does not Auto-Return

Low hydraulic oil

Check oil level and add as needed

Faulty control valve

Contact Customer Service

Excessive bouncing while towing

Under-inflated tires

Inflate tires to proper pressure. Refer 
to tire sidewall

Summary of Contents for 92302

Page 1: ...on LOG SPLITTER SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual MADE IN CHINA REV 92500 20140519 92500 MODEL NUMBER 12039 Smith Ave Santa Fe Springs CA 90670 USA 1 87...

Page 2: ...t contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm AN IMPORTANT MESSAGE ABOUT TEMPERATURE Your Champion Power Equipment product is designed...

Page 3: ...15 Operation at High Altitude 16 Maintenance and Storage 17 Engine Maintenance 17 Oil 17 Spark Plugs 17 Air Filter 17 Log Splitter Maintenance 17 Cleaning 18 Maintenance Schedule 18 Storage 18 Log Spl...

Page 4: ...date and place of purchase for future reference Have this information available when ordering parts and when making technical or warranty inquiries Accessories Champion Power Equipment manufactures an...

Page 5: ...tween different kinds of information The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment Follow all safety messages to avoid or reduce t...

Page 6: ...your log splitter Failure to follow instructions could result in serious injury or death WARNING WARNING Sparks can result in fire or electrical shock DANGER When servicing the engine Disconnect the s...

Page 7: ...ights heat and other sources of ignition In most states towing on public streets is either prohibited or would require further licensing or modifications Please check with your local authorities or DM...

Page 8: ...erious infection or reaction can develop if proper medical treatment is not administered immediately 8 Keep the operator zone and adjacent area clear for safe secure footing 9 If your log splitter is...

Page 9: ...use It is possible for connections to vibrate loose over time 3 Never leave the machine unattended with the power source operating 4 Never operate the machine when under the influence of alcohol drugs...

Page 10: ...cm x 22 6 in 57 5 cm stroke Rated to 3900 psi 4 Control Valve Handle Controls the movement of the cutting wedge 5 Wedge 6 Splitting Beam 7 Engine 224cc OHV 8 Tires Maximum travel speed is 45 MPH 72 K...

Page 11: ...plastic shipping caps from the wheel hubs 2 Slide the wheel 59 onto the axle a Be sure the tire valve stem is facing out 3 Thread the castle nut 57 on the axle and tighten by hand Use a wrench to tigh...

Page 12: ...top of the pump A 3 Connect hose to control valve first then connect the other end to the pump Connect one end of the 4 Block the wheels to prevent the frame from rolling 5 Pivot the beam to the horiz...

Page 13: ...s on the control valve and the oil filter Both ends are secured with hose clamps Notice how the hose is placed through the retainer ring on the beam This holds the hose close to the frame so it does n...

Page 14: ...e log splitter as a result of failure to follow these instructions will void your warranty CAUTION Check oil often during the break in period Refer to the Maintenance section for recommended service i...

Page 15: ...ed by using improper fuel improperly stored fuel and or improperly formulated stabilizers are not covered by manufacture s warranty It is advisable to always shut off the fuel supply run the engine to...

Page 16: ...45 mph 72 kph could result in serious injury or death Always adjust your towing speed according to the terrain and conditions 5 Always disconnect the log splitter from the towing vehicle before operat...

Page 17: ...otate the fuel valve to the ON position Item B 4 Move the throttle lever Item C to the Fast position 5 Move the choke lever Item D to the Choke position 6 Pull the starter cord slowly until resistance...

Page 18: ...mbedded or will not split completely push the control handle in the reverse direction and allow the splitter to strip the log from the wedge ALWAYS keep hands clear of the log and wedge while it is re...

Page 19: ...n the Technical Bulletin area of the Champion Power Equipment internet site The part number and recommended minimum altitude for the application of the high altitude carburetor main jet is listed in t...

Page 20: ...t clean and stored properly Only operate the unit on a flat level surface in a clean dry operating environment DO NOT expose the unit to extreme conditions excessive dust dirt moisture or corrosive va...

Page 21: ...air compressor 25 PSI to clear dirt and small debris Wipe all metal parts with an oily rag to help prevent rust and corrosion Storage Refer to the Maintenance section for proper cleaning instructions...

Page 22: ...nance Valve Clearance Intake 0 13 0 17 mm 0 005 0 007 in Exhaust 0 18 0 22 mm 0 007 0 009 in Note Tech bulletin regarding the valve adjustment procedure is on www championpowerequipment com Spark Plug...

Page 23: ...ated area Wedge movement is slow or erratic Air in the hydraulic oil system Purge air by extending and retracting the wedge several times until motion is smooth Debris lodged in beam guides Clear debr...

Page 24: ...7 67 51 50 22 65 19 5 25 21 22 27 28 24 23 5 26 30 31 32 33 34 33 47 48 46 42 44 43 40 39 49 52 54 12 11 64 59 58 60 58 57 56 61 20 62 5 TO A A TO B TO C TO D B C D 18 55 4 TO E E TO F F 41 37 36 35...

Page 25: ...22G 17 Oil Pipe 1 35 GB T 5783 2000 M8 30 Bolt M8 30 4 36 GB T 95 2000 8 Washer 8 16 37 GB T 93 1987 8 Lock Washer 8 16 Part Number Description Qty 38 GB T 6170 2000 M8 Nut M8 10 39 GB T 77 2000 M6 10...

Page 26: ...40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 100 101 102 103 104 105 10...

Page 27: ...0 14 2 65 23 040002 02 Valve Intake 1 66 23 040006 02 Valve Exhaust 1 67 26 080400 00 Air Guide Lower 1 68 2 15 002 F6RTC Spark Plug F6RTC 1 Part Number Description Qty 69 1 5789 0855 Flange Bolt M8 5...

Page 28: ...se and Maintenance This warranty will not apply to parts and or labor if this log splitter is deemed to have been misused neglected involved in an accident abused loaded beyond its limits modified and...

Page 29: ...l system is warranted for two years subject to provisions set forth below If during the warranty period emission related part on your engine is defective in materials or workmanship the part will be r...

Page 30: ...ement point for that part If the part fails prior to the first scheduled replacement the part shall be repaired or replaced by CPE according to Subsection d below Any such emissions related part repai...

Page 31: ...ets Carburetor Purge Port Connector TO OBTAIN WARRANTY SERVICE You must take your CPE engine or the product on which it is installed along with your warranty registration card or other proof of origin...

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