Champion Power Equipment 75520 Owner'S Manual & Operating Instructions Download Page 21

REV 75520-20121219  

18

75520

 

ENGLISH

TROUblESHOOTING

for further technical support:

Technical Service
Mon – Fri 8:30 AM – 5:00 PM (PST/PDT)
Toll Free: 1-877-338-0999
tech@championpowerequipment .com

Problem

Cause

Solution

Pressure washer will not start

No fuel

Add fuel

Faulty spark plug

Replace spark plug

Pressure washer will not start;
Pressure washer starts but runs
roughly

Low oil level

Fill crankcase to the proper level
Place pressure washer on a flat, level
surface

Choke in the wrong position

Adjust choke

Spark plug wire loose

Attach wire to spark plug

Pressure washer gallops

Engine governor defective

Contact the help line

Unit does not reach high pressure

Water supply is restricted

Check hoses for leaks, blockage, kinks

Garden hose is too small

Replace with 5/8 in . garden hose or
larger

Garden hose inlet filter is clogged

Remove garden hose, clean filter and
rinse out

Not enough inlet water

Turn garden hose water on full force

Spray pressure varies from high to low

Poor inlet water supply

Turn garden hose water on full force .
Check hose for leaks, blockage, or
kinks

Garden hose inlet filter is clogged

Remove garden hose, clean filter and
rinse out

Spray nozzle is obstructed

Remove particles with small wire rod
(see maintenance section in manual)

Pump is sucking air

Check all hoses and fittings, make
sure they are securely tightened down
and fastened . Turn off engine and
purge pump by squeezing trigger gun
until a steady stream of water flows

Detergent wash is not functioning
properly

Detergent is too thick

Dilute detergent

Wand is on high pressure setting

Detergent only works on a low
pressure setting

Detergent hose is not connected to
the pump housing

Check connection . See diagram on
Page 10

Spray nozzle is obstructed

Clean nozzle and remove debris

Filter on detergent hose is clogged

Clean with warm water or replace

Chemical Injector valve (inside pump) 
partially blocked or stuck

Quickly pull and release the gun trigger 
4-5 time to clear the chemical injector 
valve

Garden hose connection leaks

Loose fittings

Tighten

Missing/worn-out rubber washer

Replace rubber washer

Spray wand leaks

Spray wand not properly attached

Tighten all connections

Can’t Pull Recoil

Pump will build pressure with each pull .

Pull gun trigger after 2 pulls of recoil, to 
release pump pressure .

Summary of Contents for 75520

Page 1: ...prings Road Santa Fe Springs CA 90670 USA 1 877 338 0999 www championpowerequipment com SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual MADE IN CHINA REV 75520 201212...

Page 2: ...Asked Questions Tech Bulletins Product Registration or Call our Customer Care Team Toll Free at 1 877 338 0999 We are always working to improve our products Therefore the enclosed product may differ s...

Page 3: ...udes 13 Operating Tips 13 Maintenance and Storage 14 Engine Maintenance 14 Oil 14 Spark Plugs 14 Air Filter 14 Cleaning 15 Adjustments 15 Maintenance Schedule 15 Pressure Washer Maintenance 15 Cleanin...

Page 4: ...f purchase for future reference Have this information available when ordering parts and when making technical or warranty inquiries Accessories Champion Power Equipment manufactures and sells accessor...

Page 5: ...zardous situation which if not avoided may result in minor or moderate injury CAUTION CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may...

Page 6: ...plug testers WARNING Running engines produce heat Severe burns can occur on contact Combustible material can catch fire on contact DO NOT touch hot surfaces Avoid contact with hot exhaust gases Allow...

Page 7: ...aying is stopped even if only for a few moments DANGER Fuel and fuel vapors are highly flammable and extremely explosive Fire or explosion can cause severe burns or death Unintentional startup can res...

Page 8: ...s from the intake air 3 Fuel Tank 0 53 gal 2 L 4 Recoil Starter Used to manually start the engine 5 Engine Switch 6 Fuel Valve Knob Used to turn fuel supply on and off to engine 7 Choke 8 High Pressur...

Page 9: ...re Gun 1 Wand 1 25 ft High Pressure Hose 1 Upper Frame Assembly Upper Frame 1 Bolt M5 12 2 Bolt M5 45 2 Nut M5 4 Gun Holder 1 Hose Holder 1 Clamping Knob 2 Contour Bolt M8x55 2 Wheel Kit Wheel 10 in 2...

Page 10: ...box from top to bottom Upper Frame Assembly Wheel Assembly Support Foot Assembly 1 Line up the upper frame with the bottom frame 2 Slide the upper frame downward onto the bottom frame until the holes...

Page 11: ...d pre lubricated ball bearing that requires no additional lubrication for the life of the bearing NOTE The recommended oil type is 10W 30 automotive oil NOTE Add Engine Oil Cont d Add Fuel 1 Use clean...

Page 12: ...roximately in 0 64 cm below the top of the tank to allow for fuel expansion DO NOT pump gas directly into the pressure washer at the gas station Use an approved container to transfer the fuel to the p...

Page 13: ...oke lever Item C to the Choke position 5 Pull the starter cord slowly until resistance is felt and then pull rapidly SEE NOTE 6 As engine warms up move the choke lever Item C to Run A C B Keep choke l...

Page 14: ...nning the engine and not pulling the trigger causes the water temperature inside the pump to heat up When the temperature exceeds 140 F 60 C or after approximately 2 minutes of non gun use the thermal...

Page 15: ...water supply off before turning the engine off WARNING NEVER use Bleach in the Detergent Tank It will damage the pump and void the warranty WARNING Use only detergents specially formulated for pressur...

Page 16: ...warranty Never operate your pressure washer without water CAUTION Never connect your pressure washer to a hot water supply CAUTION Connecting your pressure washer to a hot water source will significan...

Page 17: ...plug tool to firmly install the plug 8 Attach the spark plug wire to the plug For service or parts assistance contact our help line at 1 877 338 0999 NOTE Maintenance replacement or repair of emissio...

Page 18: ...he fuel system Maintenance and Storage DO NOT use a garden hose to clean the pressure washer CAUTION To be performed by knowledgeable experienced owners or Champion Power Equipment certified dealers S...

Page 19: ...T store a pressure washer near fertilizer or any corrosive material Even with an empty gas tank gasoline vapors could ignite WARNING Pressure Washer Storage 1 Allow the pressure washer to cool complet...

Page 20: ...Temperature 104 F 40 C Flow Capacity 2 3 GPM Fuel Capacity 0 53 gal 2 L Gross Weight 66 1 lbs 30 kg Net Weight 61 7 lbs 28 kg Height 35 4 inches 90 cm Width 19 7 inches 50 cm Length 29 9 inches 76 cm...

Page 21: ...for leaks blockage or kinks Garden hose inlet filter is clogged Remove garden hose clean filter and rinse out Spray nozzle is obstructed Remove particles with small wire rod see maintenance section i...

Page 22: ...19 REV 75520 20121219 ENGLISH 75520 Specifications Parts Diagram 19...

Page 23: ...r Frame Assembly 1 14 TR102B H76 0000 Bolt 5 16 24 20UNF Blue White Tinted 4 15 TR1000 9999 0900 Pump RMV 2 2G24 1 16 00017 9999 0100 Siphon Hose 1 2m With Filter 1 17 TR1046 Z4J 0000 Inlet Filter 1 1...

Page 24: ...14 15 16 16 16 16 21 18 28 27 29 30 31 37 33 32 52 51 50 53 54 55 56 57 65 64 63 59 62 61 69 66 67 73 72 72 74 75 76 77 78 79 112 113 104 110 107 108 101 70 40 19 123 83 84 118 117 114 103 36 34 35 7...

Page 25: ...1521 09001400000 DOWEL PIN 9 14 1 65 90208 LC90 0100 CRANKCASE COVER GASKET 1 66 12301 LC90 0002 CRANKCASE COVER 1 67 T1107025004125600 OIL SEAL 25 41 25 6 1 68 14311 LC90 0000 DIPSTICK ASSEMBLY 1 Par...

Page 26: ...Installation Use and Maintenance This warranty will not apply to parts and or labor if this pressure washer is deemed to have been misused neglected involved in an accident abused loaded beyond the p...

Page 27: ...and labor For engines less than or equal to 80cc only the fuel tank and fuel line is subject to the evaporative emission control warranty requirements of this section MANUFACTURER S EMISSION CONTROL S...

Page 28: ...be warranted for the period of time prior to the first scheduled replacement point for that part If the part fails prior to the first scheduled replacement the part shall be repaired or replaced by CP...

Page 29: ...rburetor Purge Port Connector TO OBTAIN WARRANTY SERVICE You must take your CPE engine or the product on which it is installed along with your warranty registration card or other proof of original pur...

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