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100722 - 3500 Lb. (1588 kg) WiNch

iMPORTANT SAfETY iNSTRUcTiONS

4

iMPORTANT SAfETY 
iNSTRUcTiONS

 

WARNiNg

Cancer and Reproductive Harm –  
www.P65Warnings.ca.gov

 

WARNiNg

Do not use as a hoist for overhead lifting. 
Do not use this winch for lifting or moving people or 
animals. 
Never step over the cable/rope when operating under 
load. 
Always maintain a safe distance to the opposite side of 
the cable/rope when operating under load.

 

WARNiNg

Never exceed the rated capacity. 
Be aware that the cable/rope may break before the 
motor stalls.  
For heavy loads at or near rated capacity, always use a 
snatch block to reduce the load on the cable/rope.

 

WARNiNg

Do not use the winch to secure or hold a vehicle for an 
extended period of time. 
Always apply stop blocks to the wheels of the vehicle 
when on an incline.  
Do not use the winch to secure a vehicle for 
transporting purposes. 
Never move the vehicle to pull a load (towing) when 
operating the winch cable/rope. 
Never release the free-spool clutch when there is a 
load on the winch.

 

WARNiNg

Disconnect the remote control and battery leads when 
not in use.

 

WARNiNg

Avoid “shock loads” by using the control switch 
intermittently to take up the slack in the cable/rope. 
“Shock loads” can exceed the rated capacity of the 
cable/rope and drum.

 

cAUTiON

Use a winch hook strap when handling the hook for 
spooling or unspooling the cable/rope.

 

cAUTiON

Always use gloves to protect hands when handling the 
cable/rope. Never let the cable/rope slide through your 
hands.

 

WARNiNg

When re-spooling the cable/rope, ensure that it spools 
in the under-wind position with the cable/rope entering 
the drum from the bottom, not the top.

To re-spool correctly, and while wearing gloves, keep 
a slight load on the cable/rope while pushing the 
remote button to draw in the cable/rope. Walk toward 
the winch not allowing the cable to slide through your 
hands. Do not let your hands get within 12 inches  
(30 cm) of the winch while re-spooling. Turn off the 
winch and repeat the procedure until a few feet of 
cable/rope are left. Disconnect the remote control and 
finish spooling by rotating the drum by hand with the 
clutch disengaged. Keep hands clear of the fairlead 
and drum while the winch is under power .

 

cAUTiON

Do not wrap the cable/rope around any object and 
hook it back onto itself.

Summary of Contents for 100722

Page 1: ...important safety precautions which should be read and understood before operating the product Failure to do so could result in serious injury This manual should remain with the product Specifications...

Page 2: ...Mounting the Winch 9 Solenoid Contactor Location 9 Install the Rocker Switch 10 Wiring the Winch 10 Wiring Diagram 12 Switch Wiring Diagram 12 Operation 13 General Tips for Safe Operation 13 Self Rec...

Page 3: ...ercise common sense and always err on the side of caution when operating the product to ensure no accident property damage or injury occurs We want you to continue to use and be satisfied with your CP...

Page 4: ...e control and battery leads when not in use WARNING Avoid shock loads by using the control switch intermittently to take up the slack in the cable rope Shock loads can exceed the rated capacity of the...

Page 5: ...to the winch Electric winches are designed and made for intermittent use and should not be used in constant duty applications Operation Symbols Some of the following symbols may be used on this produ...

Page 6: ...rum from the gear train free spool Engaging the clutch In locks the winch into the gear system 6 Mounting Channel 7 Circuit Breaker The circuit breaker is installed as close to the battery as possible...

Page 7: ...e the synthetic rope onto the drum and minimizes damage to the synthetic rope from abrasion on the winch mount or bumper 12 Winch Connection Cables Used to connect the contactor to the winch motor 13...

Page 8: ...16 17 1 Lock Nut M10 2 1x 16mm wrench or socket Mini Rocker Switch 1 Hexagon Socket Head Screw M5 x 18 1 1x 4mm allen wrench 2 2 3 3 4 Hexagon Socket Head Screw M5 x 25 2 1x 4mm allen wrench 2 2 3 3...

Page 9: ...ighten 4 Turn winch right side up Disengage the clutch by moving the Cam Clutch Gear to the Out position the arrow on the Cam Clutch Gear would be to the back of the winch as shown Release the synthet...

Page 10: ...e in place of the red and black 1 See the Wiring Diagram on the following page for these following steps Connect the yellow and blue cables to the motor terminals on the winch Yellow to the positive t...

Page 11: ...me cable from the drum and then turn the clutch knob to the In position to engage the gears Press the cable out button on the rocker switch If the drum is turning and releasing more cable then your co...

Page 12: ...mbly 12 Wiring Diagram Blue to switch and remote wiring Yellow Black Longer Red Lead Positive Positive Negative Switch Wiring Diagram Black Green Red Ignition Wire Solenoid Contactor Battery Circuit B...

Page 13: ...with the exact specifications Inspect the winch installation and bolts to ensure that all bolts are tight before each operation Store the remote control inside your vehicle in a place that it will not...

Page 14: ...tep over the synthetic rope L Double check your anchors and make sure all connections are secure M Inspect the synthetic rope Make sure there are at least 5 wraps of synthetic rope around the winch dr...

Page 15: ...inch having been Lubricated using high temperature lithium grease at the factory No internal lubrication is required Lubricate Cable Assembly periodically using a light penetrating oil Synthetic Rope...

Page 16: ...0 2000 2500 3500 KG 0 454 907 1134 1588 Line Speed 12V DC FPM 12 1 10 8 8 2 7 5 4 9 MPM 3 7 3 3 2 5 2 3 1 5 Motor Current 12V DC A 28 60 90 105 130 Running Time Minutes 5 5 5 5 5 Cooling Time Minutes...

Page 17: ...able drum does not turn Clutch not engaged Move Clutch to the In position If problem persists a qualified technician needs to check and repair Motor runs slowly or without normal power Insufficient cu...

Page 18: ...product is deemed to have been misused neglected involved in an accident abused loaded beyond the product s limits modified installed improperly or connected incorrectly to any electrical component N...

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