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100722 - 3500 Lb. (1588 kg) WiNch

SPEcificATiONS

16

SPEcificATiONS

Performance Specifications

Winch Model

 ...............................

100722

Rated Pull

 .......................

3,500 lb (1,588 kg)

Gear Reduction Ratio

 .........................

180:1

Motor

...........................

 Permanent Magnet 

 ...........................

1.2 HP (0.9 kW) (12V DC)

Duty Cycle

 .............................

Intermittent

Drum Size

 .....................

1.7 in. (D) × 3.2 in. (L)  

 ..........................

[44.5 mm(D) × 81 mm(L)]

Synthetic Rope

 ...............

3/16 in. (D) × 50 ft. (L) 

 ............................

[4.8 mm(D) × 15.2 m(L)]

Gross Weight

 .......................

27.3 lb. (12.4 kg)

Net Weight

 ..........................

24 lb. (10.9 kg)

Height

 ...............................

5 in. (12.6 cm)

Width

 ..............................

4.8 in. (12.1 cm)

Length

 .............................

13.8 in. (35 cm)

Bolt Pattern

 .........

4.9 in. × 3 in. (12.4 cm × 7.6 cm)

IP Rating

 .........

IP68 Water and Dust Proofing Rated 

Line Speed and Motor Current (First Layer)

Line Pull

LB

0

1000

2000

2500

3500

KG

0

454

907

1134

1588

Line Speed (12V DC)

FPM

12.1

10.8

8.2

7.5

4.9

MPM

3.7

3.3

2.5

2.3

1.5

Motor Current (12V DC)

A

28

60

90

105

130

Running Time*

Minutes

5

5

5

5

5

Cooling Time**

Minutes

5

5

5

5

5

Line Pull and Cable Capacity Per Layer

Line of Cable

1

2

3

4

5

Rated Line Pull

LB

3500

2927

2517

2207

1966

KG

1588

1329

1143

1002

892

Cable Capacity

FT

7.6

16.7

27.3

39.4

50

M

2.3

5.0

8.3

12.0

15.2

* If the motor becomes uncomfortably hot to the touch, stop winching immediately and let it cool down for 5 minutes. 

Do not pull for more than one minute at or near the rated load.

* *Electric winches are designed and made for intermittent use and should not be used in constant duty applications.

It is recommended to use double line and snatch block for pulling loads over 1,750 lb. (794 kg).

Summary of Contents for 100722

Page 1: ...important safety precautions which should be read and understood before operating the product Failure to do so could result in serious injury This manual should remain with the product Specifications...

Page 2: ...Mounting the Winch 9 Solenoid Contactor Location 9 Install the Rocker Switch 10 Wiring the Winch 10 Wiring Diagram 12 Switch Wiring Diagram 12 Operation 13 General Tips for Safe Operation 13 Self Rec...

Page 3: ...ercise common sense and always err on the side of caution when operating the product to ensure no accident property damage or injury occurs We want you to continue to use and be satisfied with your CP...

Page 4: ...e control and battery leads when not in use WARNING Avoid shock loads by using the control switch intermittently to take up the slack in the cable rope Shock loads can exceed the rated capacity of the...

Page 5: ...to the winch Electric winches are designed and made for intermittent use and should not be used in constant duty applications Operation Symbols Some of the following symbols may be used on this produ...

Page 6: ...rum from the gear train free spool Engaging the clutch In locks the winch into the gear system 6 Mounting Channel 7 Circuit Breaker The circuit breaker is installed as close to the battery as possible...

Page 7: ...e the synthetic rope onto the drum and minimizes damage to the synthetic rope from abrasion on the winch mount or bumper 12 Winch Connection Cables Used to connect the contactor to the winch motor 13...

Page 8: ...16 17 1 Lock Nut M10 2 1x 16mm wrench or socket Mini Rocker Switch 1 Hexagon Socket Head Screw M5 x 18 1 1x 4mm allen wrench 2 2 3 3 4 Hexagon Socket Head Screw M5 x 25 2 1x 4mm allen wrench 2 2 3 3...

Page 9: ...ighten 4 Turn winch right side up Disengage the clutch by moving the Cam Clutch Gear to the Out position the arrow on the Cam Clutch Gear would be to the back of the winch as shown Release the synthet...

Page 10: ...e in place of the red and black 1 See the Wiring Diagram on the following page for these following steps Connect the yellow and blue cables to the motor terminals on the winch Yellow to the positive t...

Page 11: ...me cable from the drum and then turn the clutch knob to the In position to engage the gears Press the cable out button on the rocker switch If the drum is turning and releasing more cable then your co...

Page 12: ...mbly 12 Wiring Diagram Blue to switch and remote wiring Yellow Black Longer Red Lead Positive Positive Negative Switch Wiring Diagram Black Green Red Ignition Wire Solenoid Contactor Battery Circuit B...

Page 13: ...with the exact specifications Inspect the winch installation and bolts to ensure that all bolts are tight before each operation Store the remote control inside your vehicle in a place that it will not...

Page 14: ...tep over the synthetic rope L Double check your anchors and make sure all connections are secure M Inspect the synthetic rope Make sure there are at least 5 wraps of synthetic rope around the winch dr...

Page 15: ...inch having been Lubricated using high temperature lithium grease at the factory No internal lubrication is required Lubricate Cable Assembly periodically using a light penetrating oil Synthetic Rope...

Page 16: ...0 2000 2500 3500 KG 0 454 907 1134 1588 Line Speed 12V DC FPM 12 1 10 8 8 2 7 5 4 9 MPM 3 7 3 3 2 5 2 3 1 5 Motor Current 12V DC A 28 60 90 105 130 Running Time Minutes 5 5 5 5 5 Cooling Time Minutes...

Page 17: ...able drum does not turn Clutch not engaged Move Clutch to the In position If problem persists a qualified technician needs to check and repair Motor runs slowly or without normal power Insufficient cu...

Page 18: ...product is deemed to have been misused neglected involved in an accident abused loaded beyond the product s limits modified installed improperly or connected incorrectly to any electrical component N...

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