Champion Global Power Equipment aXis Installation Manual Download Page 42

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aXis CONTROLLER HOME STANDBY GENERATOR

TROUBLESHOOTING HSB

HSB, ATS Model & Serial Reference ATS Back-up Circuits

HSB Model Number

HSB Serial Number

Fuel Type LPG

ATS Model Number

ATS Serial Number

ATS circuits powered

Date Installed

Dealer/Installer

Address

Phone

Cell

Purchased from

Summary of Contents for aXis

Page 1: ...d understood before operating the product Failure to do so could result in serious injury This manual should remain with the product No part of this publication may be reproduced or used in any form b...

Page 2: ...uently Asked Questions or Call our Customer Care Team Toll Free at 1 877 338 0999 Tech Bulletins Product Registration This manual must be used with Champion Power Equipment CPE manuals Installation Ma...

Page 3: ...5 Master Mixing Assembly Jets Carburetor System 15 Alternator Overview 16 Unpacking 16 Installation 17 Placement Installation Guidelines for Champion Home Standby Generators to Reduce the Risk of Fire...

Page 4: ...maintenance this product should bring years of satisfying service Every effort has been made to ensure the accuracy and completeness of the information in this manual at the time of publication and w...

Page 5: ...warnings they give are not substitutes for proper accident prevention measures DANGER DANGER indicates a hazardous situation which if not avoided will result in death or serious injury WARNING WARNIN...

Page 6: ...njury user must read and understand operator s manual before using this product Eye protection Always wear eye protection with side shields marked to comply with ANSI Z87 1 Wear personal protective eq...

Page 7: ...aXis CONTROLLER HOME STANDBY GENERATOR Safety 7 SYMBOL MEANING Sever hazard rotating blade Crush hazard top...

Page 8: ...al equipment to live Inform your electrical provider immediately if a loss of power would cause you or anyone in your household to experience a medical emergency Installation Hazards WARNING Have only...

Page 9: ...e first and then connect the NEGATIVE NEG or battery cable 2 Remove taped fuse from the panel and reinstall into the aXis Controller module Carbon Monoxide Hazards DANGER Generator must be installed a...

Page 10: ...properly purge the fuel lines and leak test according to applicable codes before placing the generator in service Be sure to regularly inspect the fuel system for leaks NEVER operate the generator if...

Page 11: ...VERTENCIA K 109 152 Colors LPN 2483 L SF Rev A Size 45 x 124 mm Artwork Notes 3mm corner radius 2mm safe margin to be printed on white substrate Revision Changes This artwork belongs to Champion Power...

Page 12: ...tas Vea la secci n de seguridad en el manual del operador para m s detalles DANGER DANGER PELIGRO K 109 485 152 Colors LPN 2470 L SF Rev A Size 311 x 131 mm Artwork Notes 3mm corner radius 2mm safe ma...

Page 13: ...ety Labels and Hang Tags 13 Safety Serial Model Nameplate Label Locations The safety labels have specific placement and must be replaced if they are unreadable damaged or missing C A B a Serial number...

Page 14: ...minum with cast iron sleeves Ignition system Solid state magneto Spark plug F7RTC NGK BPR7ES Governor Mechanical Starter Electric 24V DC Oil capacity 1 6 qt 1 5 L Oil Type 5W 30 Full Synthetic RPM 360...

Page 15: ...leeve Cylinder Head Automotive harden valves and seats Ignition System Solid state magneto Governor Mechanical Starter Electric 24V DC RPM 3 600 Oil Capacity 1 6 qt 1 5 L Champion 754cc Engine Torque...

Page 16: ...re spring loaded to maintain contact A RED wire connects to the positive brush and a BLACK wire to the negative brush Rectified and regulated excitation current as well as current from the field boost...

Page 17: ...combustible materials outside the enclosure Annex A Explanatory Material A 4 1 2 2 Means of demonstrating compliance are by means of full scale fire tests or by calculating procedures such as those gi...

Page 18: ...s and it has been demonstrated that a fire within the enclosure will not ignite combustible materials outside the enclosure Intertek Group PLC performed a full scale fire test under a worst case fire...

Page 19: ...openings If prevailing winds cause blowing or drifting you may consider building a windbreak planting trees or shrubs within the guidelines and codes applicable Watch out for roof overhangs Snow ice...

Page 20: ...eir signature under the consignor s memo of loss or damage If loss or damage is noted after delivery separate the damaged materials and contact the carrier for claims procedures Parts damaged in shipp...

Page 21: ...0 Wiring of the HSB 1 FUEL REQUIREMENTS AND RECOMMENDATIONS The following NG and LPG fuel information is provided to assist the fuel installer This information should not be deemed to be all inclusive...

Page 22: ...e black iron or steel to avoid reacting with the sulfur in the fuel DANGER NG is highly explosive Even the slightest spark can ignite and cause an explosion which could cause burns fire or explosion r...

Page 23: ...kage is permitted Safety is important Gas pipe sizing is critical to the proper operation of the HSB The HSB fuel inlet size has no bearing on the proper gas pipe size running to the HSB Gas supply an...

Page 24: ...ion requires to run on LPG an orifice in the Master Mixer Assembly carburetor system must be changed The LPG orifices are shipped with the HSB Jet Change Procedures 1 Remove breather tube 1 by looseni...

Page 25: ...r joint compound approved for use with LPG NG on all threaded fittings to reduce the possibility of leakage Install a sediment trap downstream of the HSB shut off valve as close to the inlet as possib...

Page 26: ...0 degrees F can deliver for 30 seconds Starting cranking Cycle Battery is designed to deliver large bursts of power for a short time as needed to start an engine Starting batteries are intended to hav...

Page 27: ...led electrolyte is to be washed down with an acid neutralizing agent A common practice is to use a solution of one pound 500 grams bicarbonate of soda to one gallon 4 liters of water The bicarbonate o...

Page 28: ...ntary voltage fluctuations While there is no way to prevent voltage fluctuations you can take steps to protect sensitive electronic equipment Install UL1449 CSA listed plug in surge suppressors on the...

Page 29: ...o 2 fuses built into the board On the left side of the module there is a 250VAC 5A mini fuse protecting the system from an over voltage between the alternator and the relays The second fuse is an auto...

Page 30: ...and deactivate the aXis controller preventing future starts This switch should be used in instances where the HSB needs to stay off regardless of utility power presence When the switch is in the OFF p...

Page 31: ...BLUE icons will be lit when the HSB is performing the weekly exercise period Refer to Setting Exercise Time to establish the weekly exercise period When the exercise period is complete the icon will...

Page 32: ...ged or if they have failed It is extremely important to follow all cautions and warning per the battery manufacturer concerning installation service maintenance and replacement procedures Hz Over Spee...

Page 33: ...oring and protection for the HSB AUTO MAN OFF MODE ARR T Power ON 24VDC After batteries are installed the engine control module will perform self diagnostic Hours will appear on screen Power save mode...

Page 34: ...ight Saving Time DST 7a Set DST on or off using the mode button 7b for next 8 Hours for maintenance reminder H 8a Set hours for maintenance using the mode button 8b for next 9 Exercise 9a Set exercise...

Page 35: ...iency you must follow the battery manufacturers safety instructions warnings and proper maintenance procedures Feature benefits include reverse polarity protection short circuit protection overload pr...

Page 36: ...uired for exterior installations by code The enclosure has knockouts on the bottom and side and requires water tight connections when installed outside per code This enclosure can also be used inside...

Page 37: ...side for the enclosure requires water tight fasteners grommets when installed outside per code This enclosure can also be used inside HSB Test SPEED SETTING NO LOAD Do NOT move forward until the HSB g...

Page 38: ...w being delivered to the ATS and is electrically hot The feeder lines and terminals are now live Contact with these connections will result in extremely hazardous and possibly fatal electrical shock 9...

Page 39: ...ere removed for HSB Test and Checking Automatic Operation This check is now complete Installing Standby Generator to non aXis Controller ATS OTE N This section is only for those looking to install the...

Page 40: ...not crank turn over 1 HSB set in OFF mode Place the HSB controllers in the AUTO position 2 Battery not connected or loose corroded posts or wires Connect the batteries according to owner s manual cle...

Page 41: ...oor wiring connections 8 ATS problems LED Indicators In all cases when the GREEN icons are lit this is an indicator that the HSB is performing properly In all cases when the RED icons are lit this is...

Page 42: ...leshooting HSB 42 HSB ATS Model Serial Reference ATS Back up Circuits HSB Model Number HSB Serial Number Fuel Type LPG NG ATS Model Number ATS Serial Number ATS circuits powered Date Installed Dealer...

Page 43: ...ssful activation of the unit Unit should be Registered and Proof of Purchase and Maintenance must be available Warranty is transferable between ownership of original installation site Warranty only ap...

Page 44: ...is compromised Failures due but not limited to normal wear and tear accident misuse abuse negligence or improper installation As with all mechanical devices the Champion engines need periodic part s...

Page 45: ...NY INCIDENTAL OR CONSEQUENTIAL DAMAGES EVEN IF SUCH DAMAGES ARE A DIRECT RESULT OF CHAMPION POWER EQUIPMENT S NEGLIGENCE Some states do not allow the exclusion or limitation of incidental or consequen...

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