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Champion Global Power Equipment 500110-N, Owner'S Manual & Operating Instructions

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Champion Global Power Equipment 500110-N Owner'S Manual & Operating Instructions Download Page 22

19

ENGLISH

 

500110-N

Wiring Diagram

AVR

L

W

G

B Y

R

YELLO

W

BLACK

BLUE G

R

EE

N

RED WHIT

E

Br

WHITE 

BLU

E

GREEN 

YELL

O

W

WHITE 

GREE

N

BROW

N

BLACK 

 WHIT

E

B/W

W/L

G/Y

W/G

B

W

Y

Y W L L

R

W

+

MW1

FW

EXW

In

INDIG

O

ENGINE 

BLOC

K

GENERATOR 

BLO

C

K

EARTH  TERMINA

L

SPARK 

PLU

G

IGNITION 

CO

IL

OIL 

LEVE

L

   

  SW

MW2

C

O

N

TR

O

L 

BO

X 

BL

O

C

K

C

O

M

BI

N

AT

IO

N

 S

W

W

Y Y L L

R

Br

L

M

Br

W

W

L

G/Y

CHARGE 

COI

L

BATTER

Y

STARTE

R

DIODE

Br

B/G

B/G

R

B

3

4

2

1

6

5

OFF

ON

ST

COMBINATION 

SWI

TC

H

Br

Br

DCW

6

5

4

3

2

1

B/W

B/W

B

ST

OFF

ON

FUSE  10A

B

NO 

U

SE

W/G

W/G

B

G/Y

B

G/Y

B

Y

B

G/Y

1P 

C.B.

OVP

W

N.C. 

  

FUEL 

CUT

 

SOLENOI

D

G/Y

A

N

E

A

N

E

X

Y

W

C.B.

C.B.

C.B.

Br

Br

Br

Br

Br

L

L

L

G/Y

G/Y

L

L

L

Br

Br

IN

TELLI

GAUGE

SPECIfICATIONS

Summary of Contents for 500110-N

Page 1: ...RATING INSTRUCTIONS SAVE THESE INSTRUCTIONS Important safety instructions are included in this manual REV 500110 N 20210111 9375 Starting Watts 7500 Running Watts PORTABLE GENERATOR Electric Start 500...

Page 2: ...n Fri 8 30 AM 5 00 PM PST PDT Toll Free AN IMPORTANT MESSAGE ABOUT TEMPERATURE Your Champion Power Equipment product is designed and rated for continuous operation at ambient temperatures up to 40 C 1...

Page 3: ...3 Do Not Overload Generator 14 Capacity 14 Power Management 14 Operation at High Altitude 14 Maintenance and Storage 15 Engine Maintenance 15 Oil 15 Spark Plugs 15 Air Filter 15 Spark Arrester 16 Clea...

Page 4: ...e the accuracy and completeness of the information in this manual and we reserve the right to change alter and or improve the product and this document at any time without prior notice Since CPE CET h...

Page 5: ...hazardous situation which if not avoided may result in minor or moderate injury CAUTION CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided ma...

Page 6: ...ate generator from your electric utility and Notify your utility company before connecting your generator to your power system DANGER Sparks can result in fire or electrical shock When servicing the g...

Page 7: ...O NOT tamper with the governed speed DO NOT modify the generator in any way CAUTION Fuel and fuel vapors are highly flammable and extremely explosive Fire or explosion can cause severe burns or death...

Page 8: ...hampion Power Equipment The contents are confidential and privileged and shall not be disclosed to or used by or for outside parties without the explicit consent of Champion Power Equipment CAUTION A...

Page 9: ...to start the engine 3 Fuel Valve Used to turn fuel supply on and off to engine 4 Air Cleaner Protects the engine by filtering dust and debris from the intake air 5 Recoil Starter Used to manually sta...

Page 10: ...d wattage output 3 Circuit Breakers Protects the generator against electrical overloads 4 230 Volt AC 30 Amp May be used to supply electrical power for the operation of 230 Volt AC single phase 50 Hz...

Page 11: ...he following parts Wheel Kit 9 5 in 24 1 cm Wheel 2 Pin Roll 16 x 10 x 107 for Wheel 2 R Shape Pin 2 x 33 2 Support Leg w Vibration Mounts 1 Flange Bolt M8x16 for Support Leg 2 Flange Lock Nut M8 2 Ot...

Page 12: ...wheel kit and support leg Install the Wheel Kit Install the Support Leg 1 Attach the support leg to the generator frame with flange bolts M8x16 and flange lock nuts M8 2 Tip the generator slowly so th...

Page 13: ...ditional lubrication for the life of the bearing NOTE Add Engine Oil Cont d Synthetic oil may be used after the 5 hour initial break in period Using synthetic oil does not increase the recommended oil...

Page 14: ...cture s warranty It is advisable to always shut off the fuel supply run the engine to fuel starvation and drain the tank when the equipment is not in use for more than 30 days NOTE Add Fuel 1 Use clea...

Page 15: ...et could result in electrocution WARNING WARNING During operation the muffler and exhaust fumes produced will become hot If adequate cooling and breathing space are not supplied or if the generator is...

Page 16: ...and codes NOTE Operation Stopping the Engine 1 Turn off and unplug all electrical loads Never start or stop the generator with electrical devices plugged in or turned on 2 Let the generator run at no...

Page 17: ...wrong engine configuration at a given altitude may increase its emissions and decrease fuel efficiency and performance WARNING Operation at High Altitude The density of air at high altitude is lower t...

Page 18: ...4 Saturate in clean engine oil 5 Squeeze in a clean absorbent cloth to remove all excess oil 6 Place the filter in the assembly 7 Reattach the air filter cover and snap in place Spark Plugs 1 Remove t...

Page 19: ...nd local laws and administrative requirements indicate when and where spark arresters are required When ordered spark arresters are required for operation of this generator in National Forest lands In...

Page 20: ...pulling the engine recoil cord If the battery voltage is extremely low the charging circuit may not be able to re charge the battery In this case the battery must be connected to a standard automotive...

Page 21: ...0 028 0 031 in Oil Use 10W 30 automotive oil Oil capacity is up to 1 2 qt 1 1 L DO NOT OVERFILL Please reference the following chart for recommended oil types for use in the generator Specifications...

Page 22: ...ERMINAL SPARK PLUG IGNITION COIL OIL LEVEL SW MW2 CONTROL BOX BLOCK COMBINATION SW W Y Y L L R Br L M Br W W L G Y CHARGE COIL BATTERY STARTER DIODE Br B G B G R B 3 4 2 1 6 5 OFF ON ST COMBINATION SW...

Page 23: ...0 31 32 33 34 35 36 37 38 23 29 39 41 42 16 17 20 1 2 5 6 7 8 9 10 11 12 43 44 45 14 47 48 49 50 51 52 53 54 56 57 58 59 60 61 62 63 18 19 54 64 65 66 67 68 69 71 72 45 73 74 75 76 79 84 85 86 87 88 9...

Page 24: ...00703 04 Long Pin Handle 2 49 1 894 1 08 Circlip 8 2 50 152 200703 02 Short Pin Handle 2 51 152 200701 02 2 Handle U Shape 1 52 152 200702 02 Cover Handle 1 53 65251 0 10 2 Frame 700 x 541 x 600 1 54...

Page 25: ...37 38 36 12 34 35 33 32 29 30 31 28 26 27 12 24 25 99 100 101 97 98 102 103 104 105 106 107 91 112 110 108 109 92 93 94 12 111 85 86 87 88 89 90 91 113 95 96 40 41 42 43 44 45 46 47 48 49 50 51 52 53...

Page 26: ...2 57 2 15 002 F6RTC Spark Plug F6RTC 1 Part Number Description Qty 58 2 08 122 Flange Bolt M10 x 95 4 59 46 020002 00 Gasket Cylinder Head Cover 1 60 47 021000 00 Cover Cylinder Head 1 61 45 020001 02...

Page 27: ...Part Number Description Qty 115 45 040013 00 Lifter Exhaust Valve 1 116 45 125000 03 Starter Motor Assembly 1 117 46 040200 00 Rocker Arm Assembly 1 118 47 010000 01 Cylinder Head Assembly 1 119 1 617...

Page 28: ...erator on a flat level surface Generator cannot supply enough power or overheating Generator is overloaded Review load and adjust See Power Management Insufficient ventilation Check for air restrictio...

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