background image

ASSEMBLY SECTION

6

37 - 41 mm

1

TIGHTEN THE CHAIN

Note: The spring must be able to compress and bounce

during operation. Final tensioning can be performed after

installation if necessary. Over tightening the chain may

overload the system and cause excessive wear.

1.Remove the transport lock (X) and ensure the chain is seated

on the gear wheel.

2.Tension the chain by adjusting the nut (1), on the pulley

assembly, clockwise until the spring is engaged.

3.Continue tightening to compress the spring and remove all the

slack in the chain. DO NOT OVERTIGHTEN but ensure chain

is firm.

4.As indicated in the diagram 37-41 mm is normal.

A

1

2

X

1

3

4

5

1.Slide the RAIL BRACKET (1) onto the powerhead end of the

rail (A) around 200 mm.

2.Position the rail drive spocket (2) over the opener motor shaft

(3) and push down to install.

3.Secure the rail on the opener with two rail brackets (4) and

the hex head fixing 6 mm x 18 mm screws (5).

This completes the assembly of the powerhead to the rail.

FASTEN RAIL TO OPENER

9

10

The segmented rail is largely preassembled and consists of 4 parts. The carriage, push rod, release handle, the guide pulley

and the lintel bracket with chain tensioner are in the front part (A). The seating for the drive shaft and the sprocket are in the

rear part (B). Hardware items are placed in the rails during transportation - remove these. Lay the front and rear rail sections

one behind the other.
1. Remove cable ties that secure the chain. Leave the transport lock (X) still in position until instructed to remove it in section

9.
2. Pull apart the two rail sections completely in order to create a gap for the two middle section (C & D). This rail is designed in

such a way so as to easily add the middle sections. Slide the 3 connecting pieces (E) over the seams of the rail sections up to

the markings. To secure the connecting pieces,

bend the sheet metal lugs outwards with a suitable tool

. The assembly of

the rail is complete.

ASSEMBLING THE 4 PIECE SEGMENTED RAIL

8

A

B

C

D

E

E

E

X

1.

A

B

C

D

E

E

E

1

2

Summary of Contents for PowerLift Elite CS45EVO

Page 1: ...re reference CS45EVO Sectional Garage Door Opener Installation and Operating Instructions This manual contains IMPORTANT SAFETY information DO NOT PROCEED WITH THE INSTALLATION BEFORE READING THOROUGHLY chamberlaindiy com au chamberlaindiy co nz ...

Page 2: ...weather To avoid damage to very light doors such as fibreglass aluminium or steel doors an appropriate reinforcement should be added To do so contact the door manufactur SAVE THESE INSTRUCTIONS Failure to comply with the following instructions may result in serious personal injury or property damage Read and follow all instructions carefully The garage door opener is designed and tested to offer s...

Page 3: ... see if there is any binding or sticking 15 kgf is the absolute maximum allowable force to raise or lower the door in any position If your door binds sticks or is out of balance call a trained door technician DOOR TYPES 1 Electrical Connection A 240 V General Purpose Outlet GPO Power Point must be available in close proximity to the powerhead This fitting is not part of the Opener hardware and mus...

Page 4: ...the door since it may operate unexpectedly EMERGENCY RELEASE To release pull down firmly on the red handle 14 15 CARTON INVENTORY Your garage door opener rail and hardware are packed in a single carton 2 RAIL SIZE 3 NOTE The Ceiling Fixing Point is measured back from the lintel see section 6 item 7 of completed installation Also allow 300 mm back from the fixing point for installation of the power...

Page 5: ...15 Centre rail bracket As you proceed with the assembly installation and adjustment procedures in this manual you may find it helpful to refer back to this illustration of a completed installation COMPLETED INSTALLATION Drill Bits 10 TOOLS REQUIRED 4 6 10 8x 9 8x 8 8x 7 1x 6 1x 1 1x 2 1x 3 6x 4 6x 5 6x 1 Clevis pin 80 mm 2 R clip 3 Hexagonal head screw M8 4 Nut M8 5 Flat washer M8 6 Clevis Pin 7 R...

Page 6: ...ve door UP 6 LEDs 1 Remote Control Indicator 2 Program DOWN indicator Door Operating Passpoint indicator 3 Program UP indicator No Function Polarity Comment 1 Push button ve Dry contact input for push button wired wall controls 2 Common ve Common terminal for push button and IR Beams 2 Common ve Common terminal for push button and IR Beams 3 IR Sensor ve IR Beam Input pulsing type only CONTROL PAN...

Page 7: ...x 18 mm screws 5 This completes the assembly of the powerhead to the rail FASTEN RAIL TO OPENER 9 10 The segmented rail is largely preassembled and consists of 4 parts The carriage push rod release handle the guide pulley and the lintel bracket with chain tensioner are in the front part A The seating for the drive shaft and the sprocket are in the rear part B Hardware items are placed in the rails...

Page 8: ... previous section for proper placement of lintel bracket A Wall mount centre the lintel bracket 1 on the vertical centre line 2 with the bottom edge of the lintel bracket on the horizontal line 4 with the arrow pointing toward the ceiling Mark all of the lintel bracket holes 5 Drill 4 5 mm 3 16 pilot holes and fasten the lintel bracket with hex head fixing 6 mm x 50 mm wood screws 3 B Ceiling moun...

Page 9: ...tween door and rail 1 Raise the opener onto support 2 Open the door completely place a 50 mm spacer between the door and the rail as shown 3 The final positioning of the rail should be relatively parallel to the horizontal door panels 14 Disengage the trolley mechanism see section 18 Operating the manual release and slide it back towards the powerhead Secure the hanging push arm up into the rail a...

Page 10: ...tion the opener as in the previous step Check the rail is centred over the door Ensure the rail brackets fig 1 is on the Powerhead end of the rail in a position as close to the opener as possible X 2 If mounting directly onto the ceiling fig 2 screw the bracket directly into a structural support on the ceiling 3 If hanging the opener below the ceiling fig 3 bend the hanging brackets provided and s...

Page 11: ...ay need to be extended Attach the manual release Instruction Label to the cord as indicated in fig 1 DO NOT USE THE RED MANUAL RELEASE HANDLE TO OPEN AND CLOSE THE DOOR To operate the Manual Release 1 The door should be fully closed if possible 2 Pull and hold the manual release rope down fig A at the same time lift the door slightly fig B This will disengage the door from the trolley 3 Release th...

Page 12: ...e door UP and DOWN if required 6 Press and release the P button to set the DOWN limit At this point the opener will operate a complete cycle AUTOMATICALLY This will set the force of the motor all LED indicators will be off after this operation LIMITS AND FORCE ARE NOW SET PROGRAM THE TRAVEL LIMITS AND FORCE SETTINGS ADJUSTMENT SECTION 19 Without a properly installed safety reversal system persons ...

Page 13: ...rses off the 40 mm high obstacle remove the obstacle and run the opener through a complete travel cycle Door must not reverse in closed position If it does repeat Program the Limits and Force then repeat safety reverse test If continuous reversals occur contact Chamberlain Customer Service 1 40mm The safety reverse system test is important Garage door must reverse on contact with a 40 mm high obst...

Page 14: ...sary The wiring should exit from the bottom of the housing to maintain the correct IP rating and continued operation One sensor is a Sending Eye the other is a Receiving Eye Try to avoid positioning these in direct sunlight as this may interfere with the operation of the beams Run both sets of wire back to the power head CONTROL PANEL refer page 5 Ensure the wire is well supported and does not int...

Page 15: ...tedly EMERGENCY RELEASE To release pull down firmly on the red handle 114A3361 For Service Call Installation Date chamberlaindiy com au chamberlaindiy co nz 22 INSTALL WARNING LABELS Three warning labels are provided with this opener attach as indicated in dwg 1 Danger of entrapment place close to a fixed Wall Control 1 Service label place on the Manual Release cord 2 Caution Child Entrapment tria...

Page 16: ...oor opener 2 Press and release the S button The LED 1 indicator light will glow steadily 3 Enter a 4 digit personal identification number PIN of your choice on the keypad 4 Press and hold the ENTER button Check to see if the opener light flashes Release the ENTER button after the light flashes To change an existing keyless entry PIN 1 Enter the existing programmed PIN that you want to change 2 Pre...

Page 17: ...er is activated Lights will turn off automatically after 3 minutes Once a Month Manually operate door If it is unbalanced or binding call a qualified door technician Check to be sure door opens closes fully Adjust limits and or force if necessary Repeat the safety reverse test Make any necessary adjustments Once a Year Lightly grease the chain and inside the rail assembly where the trolley slides ...

Page 18: ... door area Sectional door 10 0 m2 Motor Type DC gearmotor permanent lubrication Noise level 55 db at 1 metre Drive Mechanism Drive Chain with one piece trolley on steel rail Length of Travel 2 2 m Courtesy light 8 LEDs Light on Time 3 min Door Linkage Adjustable door arm Pull cord trolley release Safety Personal Push button stop in UP and DOWN direction Automatic safety reverse in both UP and DOWN...

Page 19: ...ate from either door control or remote Does the opener have electric power Plug lamp into outlet If it doesn t light check the fuse box or the circuit breaker Some outlets are controlled by a wall switch Have you disengaged all door locks Review installation instruction warnings on page 1 Is there a build up of ice or snow under door The door may be frozen to ground Remove any obstruction The gara...

Page 20: ...eplace and or return the Unit to you This Chamberlain Limited Warranty does not cover any failure of or defect in the Unit due to 1 non compliance with the instructions regarding specifications installation operation maintenance and testing of the Unit or of any product with which the Unit is used 2 any attempt by a person other than a Professional Dealer to repair dismantle reinstall or move the ...

Reviews: