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© 2004, The Chamberlain Group, Inc.

114A2737D 

All Rights Reserved

Printed in Mexico

CHAMBERLAIN SERVICE

IS ON CALL

OUR LARGE SERVICE ORGANIZATION

SPANS AMERICA

INSTALLATION AND SERVICE INFORMATION IS AS

NEAR AS YOUR TELEPHONE SEVEN DAYS A WEEK.

SIMPLY DIAL OUR TOLL FREE NUMBER:

1-800-528-9131

HOURS:  (Central Std. Time)

5:00 A.M. TO 7:00 P.M. - Monday through Friday

8:00 A.M. TO 6:00 P.M. - Saturday

8:00 A.M. TO 4:30 P.M. - Sunday

www.chamberlain-diy.com

For professional installation, parts and service,

contact your local CHAMBERLAIN dealer. Look for him
in the Yellow Pages, or call our Service number for a
list of dealers in your area.

HOW TO ORDER

REPAIR PARTS

Selling prices will be furnished on request, or parts will
be shipped at prevailing prices and you will be billed
accordingly.

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE

THE FOLLOWING INFORMATION:

• PART NUMBER

• PART NAME

• MODEL NUMBER

ADDRESS ORDERS TO:

THE CHAMBERLAIN GROUP, INC.

Technical Support Group

6020 S. Country Club Road

Tucson, Arizona 85706

SERVICE INFORMATION

TOLL FREE NUMBER:

1-800-528-9131

CHAMBERLAIN ONE-YEAR LIMITED WARRANTY

LIFETIME MOTOR LIMITED WARRANTY

The Chamberlain Group, Inc. (“Seller”) warrants to the first retail purchaser of this product, for the residence in which this
product is originally installed, that it is free from defect in materials and/or workmanship for a period of one year from the date
of purchase and that the motor is free from defect in materials and/or workmanship for the lifetime of the product. The proper
operation of this product is dependent on your compliance with the instructions regarding installation, operation, maintenance
and testing. Failure to comply strictly with those instructions will void this warranty in its entirety.

If, during the limited warranty period, this product appears to contain a defect covered by this limited warranty, call 
1-800-528-9131, toll free, before dismantling this product. Then send this product, pre-paid and insured, to our service center
for warranty repair. You will be advised of shipping instructions when you call. Please include a brief description of the problem
and a dated proof-of-purchase receipt with any product returned for warranty repair. Products returned to Seller for warranty
repair, which upon receipt by Seller are confirmed to be defective and covered by this limited warranty, will be repaired or
replaced (at Seller’s sole option) at no cost to you and returned pre-paid. Defective parts will be repaired or replaced with new
or factory-rebuilt parts at Seller’s sole option.

THIS LIMITED WARRANTY IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING ANY
IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR OTHERWISE, AND OF
ANY OTHER OBLIGATIONS OR LIABILITY ON SELLER’S PART. THIS LIMITED WARRANTY DOES NOT COVER NON-
DEFECT DAMAGE, DAMAGE CAUSED BY IMPROPER INSTALLATION, OPERATION OR CARE (INCLUDING, BUT NOT
LIMITED TO ABUSE, MISUSE, FAILURE TO PROVIDE REASONABLE AND NECESSARY MAINTENANCE,
UNAUTHORIZED REPAIRS OR ANY ALTERATIONS TO THIS PRODUCT), LABOR CHARGES FOR REINSTALLING A
REPAIRED OR REPLACED UNIT, REPLACEMENT OF BATTERIES AND LIGHT BULBS OR UNITS INSTALLED FOR NON-
RESIDENTIAL USE.

THIS LIMITED WARRANTY DOES NOT COVER ANY PROBLEMS WITH, OR RELATING TO, THE GARAGE DOOR OR
GARAGE DOOR HARDWARE, INCLUDING BUT NOT LIMITED TO THE DOOR SPRINGS, DOOR ROLLERS, DOOR
ALIGNMENT OR HINGES. ANY SERVICE CALL THAT DETERMINES THE PROBLEM HAS BEEN CAUSED BY ANY OF
THESE ITEMS COULD RESULT IN A FEE TO YOU.

UNDER NO CIRCUMSTANCES SHALL SELLER BE LIABLE FOR CONSEQUENTIAL, INCIDENTAL OR SPECIAL
DAMAGES ARISING IN CONNECTION WITH USE, OR INABILITY TO USE, THIS PRODUCT. IN NO EVENT SHALL
SELLER’S LIABILITY FOR BREACH OF WARRANTY, BREACH OF CONTRACT, NEGLIGENCE OR STRICT LIABILITY
EXCEED THE COST OF THE PRODUCT COVERED HEREBY. NO PERSON IS AUTHORIZED TO ASSUME FOR US ANY
OTHER LIABILITY IN CONNECTION WITH THE SALE OF THIS PRODUCT.

Some states do not allow the exclusion or limitation of consequential, incidental or special damages, so the above limitation or
exclusion may not apply to you. This limited warranty gives you specific legal rights, and you may also have other rights which
vary from state to state.

Summary of Contents for PD610S

Page 1: ...s Manual Please read this manual and the enclosed safety materials carefully Fasten the manual near the garage door after installation The door WILL NOT CLOSE unless The Protector System is connected...

Page 2: ...Assembly 8 11 Assemble the rail and install the trolley 8 Fasten the rail to the motor unit and install the idler pulley 9 Install the chain cable 10 Tighten the chain 11 Installation 11 26 Installati...

Page 3: ...oor Before you begin Disable locks Remove any ropes connected to garage door Complete the following test to make sure your garage door is balanced and is not sticking or binding 1 Lift the door about...

Page 4: ...ng in your garage If so a support bracket and additional fastening hardware may be required Installation Step 10 Depending upon garage construction extension brackets or wood blocks may be needed to i...

Page 5: ...NG Support bracket fastening hardware is required See page 16 Safety Reversing Sensor Header Wall Gap between floor and bottom of door must not exceed 1 4 6 mm Wall mounted Door Control Rail Motor Uni...

Page 6: ...il Center Back Sections U Bracket Rail Front header Section Idler Pulley Header Bracket Motion Detecting Door Control Panel Motor Unit with 2 Light Lenses LOCK LIGHT Your garage door opener is package...

Page 7: ...1 Rope Lock Washer 5 16 7 Lag Screw 5 16 9x1 5 8 2 Hex Bolt 5 16 18x7 8 4 Clevis Pin 5 16 x1 1 4 1 Lag Screw 5 16 18x1 7 8 2 Screw 6ABx1 1 4 2 Screw 6 32x1 2 Clevis Pin 5 16 x1 1 2 1 Spacer 2 Washer...

Page 8: ...quence above the clips will be facing down 1 Remove the straight door arm and hanging bracket packaged inside the front rail and set aside for Installation Step 5 and 12 NOTE To prevent INJURY while u...

Page 9: ...mately 12 30 cm of cable through the window Allow it to hang until Assembly Step 5 Remove the tape from the idler pulley The inside center should be pre greased If dry regrease to ensure proper operat...

Page 10: ...aster link 5 Thread the inner nut and lock washer onto the trolley threaded shaft Figure 3 6 Insert the trolley threaded shaft through the hole in the trolley Be sure the chain is not twisted Figure 4...

Page 11: ...To reduce the risk of SEVERE INJURY or DEATH WARNING WARNING WARNING 1 READ AND FOLLOW ALL INSTALLATION WARNINGS AND INSTRUCTIONS 2 Install garage door opener only on properly balanced and lubricated...

Page 12: ...f the door NOTE If the total number of inches exceeds the height available in your garage use the maximum height possible or refer to page 13 for ceiling installation To prevent possible SERIOUS INJUR...

Page 13: ...Mark the vertical set of bracket holes do not use the holes designated for ceiling mount Drill 3 16 pilot holes and fasten the bracket securely to a structural support with the hardware provided Lag S...

Page 14: ...If the door spring is in the way you ll need help Have someone hold the opener securely on a temporary support to allow the rail to clear the spring Position the rail bracket against the header brack...

Page 15: ...or setting an ideal door to rail distance Remove foam packaging Raise the opener onto a stepladder You will need help at this point if the ladder is not tall enough Open the door all the way and place...

Page 16: ...th the header bracket if the bracket is not centered above the door 7 Remove the 2x4 Operate the door manually If the door hits the rail raise the header bracket NOTE DO NOT connect power to opener at...

Page 17: ...ping screws drywall installation or 6 32x1 machine screws into gang box as follows Drill and install bottom screw allowing 1 8 3 mm to protrude above wall surface Position bottom of door control on sc...

Page 18: ...h the hole in the release arm of the outer trolley Adjust rope length so the handle is 6 feet 1 83 m above the floor Ensure that the rope and handle clear the tops of all vehicles to avoid entanglemen...

Page 19: ...he black line wire to the screw on the brass terminal the white neutral wire to the screw on the silver terminal and the ground wire to the green ground screw The opener must be grounded Reinstall the...

Page 20: ...r Either can be installed on the left or right of the door as long as the sun never shines directly into the receiving eye lens The mounting brackets are designed to clip onto the track of sectional g...

Page 21: ...p hugging the back edge of the track as shown in Figure 1 If your door track will not support the bracket securely wall installation is recommended Wall installation Figure 2 3 Place the bracket again...

Page 22: ...structed alignment is required Loosen the sending eye wing nut and readjust aiming directly at the receiving eye Lock in place Loosen the receiving eye wing nut and adjust sensor until it receives the...

Page 23: ...ollows depending on your door s construction Metal or light weight doors using a vertical angle iron brace between the door panel support and the door bracket Drill 3 16 fastening holes Secure the doo...

Page 24: ...INUM STEEL DOORS WITH GLASS PANEL ETC NOT PROVIDED ONE PIECE DOORS Please read and comply with the warnings and reinforcement instructions on the previous page They apply to one piece doors also Cente...

Page 25: ...are above holes in straight arm disconnect straight arm Cut about 6 15 cm from the solid end Reconnect to trolley with cut end down as shown Bring arm sections together Find two pairs of holes that l...

Page 26: ...5 16 18 Lock Washers 5 16 Ring Fastener Straight Arm Bolts 5 16 18x7 8 Door Bracket Clevis Pin 5 16 x1 1 4 Curved Door Arm Press the Door Control push button The trolley will travel to the fully clos...

Page 27: ...in Adjustment Step 2 If the door does not close completely Increase down travel Turn the down limit adjustment screw counterclockwise One turn equals 3 7 5 cm of travel If door still won t close comp...

Page 28: ...control clockwise Make small adjustments until the door completes a close cycle After each adjustment run the opener through a complete travel cycle Do not increase the force beyond the minimum amount...

Page 29: ...un the opener through 3 or 4 complete travel cycles to test adjustment If the unit continues to fail the Safety Reverse Test call for a trained door systems technician IMPORTANT SAFETY CHECK Test the...

Page 30: ...ze is 100 watts maximum Security light feature Lights will also turn on when someone walks through the open garage door With a Motion Detecting Door Control this feature may be turned off as follows W...

Page 31: ...s door control contains a motion detector that will automatically turn on the light when it detects a person entering the garage This feature can be easily turned off for extended work light use Light...

Page 32: ...the code setting or replacing the battery THERE ARE NO OTHER USER SERVICEABLE PARTS Tested to Comply with FCC Standards FOR HOME OR OFFICE USE Operation is subject to the following two conditions 1 th...

Page 33: ...ents to force or travel limits The need for occasional adjustment for the force and limit settings is normal Weather conditions in particular can affect door travel Refer to Adjustment Step 1 Adjust t...

Page 34: ...ntrol touch wires together If motor unit activates replace door control If motor unit does not activate disconnect door control wires from motor unit Momentarily short across red and white terminals w...

Page 35: ...OGRAMMING 35 Your garage door opener has already been programmed at the factory to operate with your hand held remote control The door will open and close when you press the large push button Below ar...

Page 36: ...ent PIN then press and hold the button The opener light will blink twice Release the button 2 Press the new 4 digit PIN you have chosen then press Enter The motor unit lights will blink once when the...

Page 37: ...ote control 3 10A20 3V2032 Lithium battery 4 29B137 Remote control visor clip 5 41A2828 Emergency release rope and handle assembly 6 41B4494 1 2 Conductor bell wire white and white red 7 41A5047 1 Doo...

Page 38: ...108D68 1 Lens 8A 30B530 Capacitor 56uF 8B 30B529 Capacitor 40uF 8C 41A5637 Resistor 9 41A3150 Terminal block w screws 10 41D5563 Universal replacement motor bracket assembly Complete with Motor worm...

Page 39: ...the garage Sensor can be easily deactivated when desired 3 Button Mini Remote Control with SECURITY With key ring and fastening strip 956CB 940CB 10 Foot 3 06 m Rail Extension To allow a 10 foot 3 06...

Page 40: ...ill be advised of shipping instructions when you call Please include a brief description of the problem and a dated proof of purchase receipt with any product returned for warranty repair Products ret...

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