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5

Assembly

STEP 1 Assemble the rail and trolley

To prevent INJURY from pinching, keep hands and fingers away from the joints while assembling the
rail.

To avoid installation difficulties, do not run the garage door opener until instructed to do so.

The front rail has a cut out “window” at the door end (see illustration). The front rail has a rail tab. This tab
MUST be on the top of the rail when assembled.

1. Remove the straight door arm and hanging bracket packaged inside the front rail and set aside

for Installation Step 5 and 9.

NOTE:

To prevent INJURY while unpacking the rail carefully remove

the straight door arm stored within the rail section.

2.

The rail sections have a groove on the sides near the bottom edge.

Use these grooves to

align the rail sections. Slide the tapered ends into the larger ones. Tabs along the side will lock
into place.

3. As a temporary stop, insert a screwdriver into the hole in the second rail section from the motor

unit, as shown.

4. Check to be sure there are 4 plastic wear pads inside the inner trolley. If they became loose

during shipping, check all packing material. Snap them back into position as shown.

5. Slide the trolley assembly toward the screwdriver as shown.
6. Slide the chain spreader onto the rail until it stops.

TIP:

Ensure the rail sections are aligned properly and the chain spreader has been installed

before fastening the rail to motor unit.

Inner Trolley

Wear Pads

Front Rail
Section
(TO DOOR)

To garage

door opener

(TO MOTOR UNIT)

Chain

Spreader

Outer Trolley

Alignment
Groove

Alignment
Groove

Trolley

SLIDE CHAIN
SPREADER 
ONTO RAIL

Rail
Tab

Window
Cut-Out

Idler

Pulley

Hole

Summary of Contents for PD220

Page 1: ...r after installation The door WILL NOT CLOSE unless the Protector System is connected and properly aligned Periodic checks of the garage door opener are required to ensure safe operation The model num...

Page 2: ...ove or adjustgarage door door springs cables pulleys brackets or their hardware ALL ofwhich are under EXTREME tension l Disable ALL locks and remove ALL ropes connected to garage door BEFORE installat...

Page 3: ...FASTENING HARDWARE Mustbe used ifyou have a finished ceiling in your garage n EXTENSION BRACKETS MODEL 041A5281 1 OR WOOD BLOCKS Depending upon garage construction extension brackets or wood blocks ma...

Page 4: ...bracket 41A5047 1 B Pulley In hardware bag C Door bracket 41A5047 D Curved door arm E Straight door arm Packaged inside front rail section F Trolley NOTE Be sure to assemble the trolley before slidin...

Page 5: ...x1 1 2 Ring Fastener 4 Hex Bolt 1 4 20x3 4 4 Lock Washer 5 16 Hex Nuts 5 16 2 Self Threading Screw 1 4 14x5 8 2 Clevis Pin 5 16 x1 Clevis Pin 5 16 x1 1 4 Carriage Bolt 1 4 20x1 2 2 Wing Nut 1 4 20 2...

Page 6: ...se these grooves to align the rail sections Slide the tapered ends into the larger ones Tabs along the side will lock into place 3 As a temporary stop inserta screwdriver into the hole in the second r...

Page 7: ...d ofthe rail 2 Ensure thatthe chain spreader is installed 3 Place the rail onto the motor unit Align the screw holes in the rail with the holes on top ofthe motor unit 4 Use a 1 4 socketto fasten the...

Page 8: ...o ensure proper operation 3 Place the idler pulley into the window as shown 4 Secure idler pulley with clevis pin and ring fastener 5 Rotate the pulley to be sure itspins freely 6 Locate the rail tab...

Page 9: ...er dispense the remainder ofthe cable chain along the rail toward the motor unitinto the sloton the chain spreader around the sprocketonto the chain spreader and continuing to the trolley assembly The...

Page 10: ...n installation is complete you may notice some chain droop with the door closed This is normal Ifthe chain returns to the position shown when the door is open do notre adjustthe chain NOTES During fut...

Page 11: ...83 m above the floor and avoiding contactwith vehicles to avoid accidental release 7 NEVER connectgarage door opener to power source until instructed to do so 8 NEVER wear watches rings or loose cloth...

Page 12: ...door You can fasten the header bracketwithin 4 feet 1 22 m ofthe leftor rightofthe door center only ifa torsion spring or center bearing plate is in the way or you can attach itto the ceiling when cle...

Page 13: ...ral supportwith the hardware provided UP Wall Mount Optional Mounting Holes Vertical Centerline of Garage Door Header Wall Header Bracket 2x4 Structural Support Door Spring Garage Door Highest Point o...

Page 14: ...damage to garage door restgarage door opener rail on 2x4 placed on top section ofdoor 1 Remove the packing material and liftthe garage door opener onto a ladder 2 Fully open the door and place a 2x4 l...

Page 15: ...1 4 20x3 4 1 On finished ceilings use the 14 10x1 1 2 lag screws to attach a supportbracket notprovided to the structural supports before installing the garage door opener 2 Make sure the garage door...

Page 16: ...eventpossible SERIOUS INJURY or DEATH from a falling garage door l Ifpossible use emergency release handle to disengage trolley ONLY when garage door is CLOSED Weak or broken springs or unbalanced doo...

Page 17: ...s stamped inside the bracket 2 Position the top edge ofthe bracket2 4 5 10 cm below the top edge ofthe door OR directly below any structural supportacross the top ofthe door 3 Mark drill holes and ins...

Page 18: ...ther Find two pairs ofholes thatline up and join sections Selectholes as far apartas possible to increase door arm rigidity and attach using the bolts and nuts 5 Pull the emergency release handle towa...

Page 19: ...Activate door ONLY when itcan be seen clearly is properly adjusted and there are no obstructions to door travel l ALWAYS keep garage door in sightuntil completely closed NEVER permitanyone to cross p...

Page 20: ...sulation from the end ofthe wire near the garage door opener 3 Connectthe wire to the red and white terminals on the garage door opener Ifyour garage is pre wired make sure you use the same wires that...

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