QAD#IM6010 RevD 11.01.19
ELECTRIC ACTUATOR HQ006
INSTALLATION AND OPERATION
MANUAL
www.challengervalves.com.au
Page 1: ...QAD IM6010 RevD 11 01 19 ELECTRIC ACTUATOR HQ006 INSTALLATION AND OPERATION MANUAL www challengervalves com au...
Page 2: ...ATION GENERAL INFORMATION AND FEATURES INSTALLATION INSTRUCTION OPERATION INSTRUCTIONS MAINTENANCE TROUBLE SHOOTING DIMENSIONS FOR ACTUATOR HEAD OFFICE 3 Glenn Street Shepparton Victoria 3630 P 03 582...
Page 3: ...r operate branches in Brisbane Melbourne Sydney Perth and Newcastle supporting an Australia wide distributor network HISTORY Challenger Valves and Actuators were established in 1984 and provide high q...
Page 4: ...e actuators installation and operation PRODUCT IDENTIFICATION The actuator name plate is located on the top cover of the actuator The name plate contains the following HQ logo trade mark Electrical po...
Page 5: ...position transmitter output 4 20mA DC Duty Cycle Duty cycle is rated IEC60034 S4 50 S2 30 min Exceeding the actuators rated duty cycle may cause thermal overload Type of duty according to VDE 0530 IEC...
Page 6: ...the event of power failure It is NOT designed to free up a jammed valve Using the manual nut when the valve is tight or jammed will damage the gears and void any warranty To free up a tight or jammed...
Page 7: ...at the actuator duty cycle is appropriate for the intended application WARNING Read this installation and maintenance manual carefully and completely before attempting to install operate or trouble sh...
Page 8: ...eel manually to closed position Using hex wrench loosen the set screw on the CLOSE limit switch cam Rotate the CLOSE cam towards CW limit switch lever until the switch clicks Tighten the set screw wit...
Page 9: ...ct wires according to the enclosed wiring diagram Move the valve manually to a half open position operate and electrical opening and check that the motor rotates in the right direction Standard units...
Page 10: ...QAD IM6010 RevD 11 01 19 Wiring Diagrams for Standard Models 240V AC HQ006 240V AC PCU Type Wiring Diagram Number HQ 150 B HQ006 240V AC On Off type Wiring Diagram Number HQ 110 A 10...
Page 11: ...D IM6010 RevD 11 01 19 DC Wiring Diagram 24V DC On Off type Wiring Diagram Number HQ 840 B 11 Wiring Diagrams for Standard Models 24V AC Wiring Diagram 24V AC On Off type Wiring Diagram Number HQ 740...
Page 12: ...S INDIVIDUAL SWITCH OR RELAY CONTACTS TO PREVENT FEED BETWEEN TWO OR MORE ACTUATORS DRAW B R LEE CHECK DESIGN S K KANG APPR S M PART NAME 1 PH WIRING DIAGRAM PCU DWG NO HQ 250 HQ 006 ISSU DEPT HADR D...
Page 13: ...ns at six month intervals however when conditions are more severe more frequent inspections may be advisable Ensure valve actuator alignment Ensure wiring is insulated connected and terminated properl...
Page 14: ...sary Broken valve stem Repair or replace as necessary Motor runs but will not operate valve Stripped gearing Replace as necessary Actuator does not respond Verify the line voltage to the actuator Chec...
Page 15: ...n Socket Head Cap Screws Enclosure IP67 Torque 6Kg m Operation Time 13sec Position Switch 4 SPDT Switch Cable Entry PG 13 5 x 2 Mounting Flange F03 F05 F07 acc to DIN ISO5211 147 5 126 4 105 4 132 3 1...
Page 16: ...vD 11 01 19 HQ006 PCU TYPE 103 6 125 5 Cable Entry PG 13 5 14 Handwheel 70 F7ISO 4 M8TAP DP12 6 8 DRILL DP14 50 F5ISO 4 M6TAP DP12 5 DRILL DP14 36 F3ISO 8 M5TAP DP12 4 2 DRILL DP14 133 108 126 4 212 4...
Page 17: ...QAD IM6010 RevD 11 01 19 www challengervalves com au HEAD OFFICE AND WAREHOUSE 3 Glenn Street Shepparton Victoria 3630 P 1800 120 751 Email sales challengervalves com au...
