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Models CL4P9S & CL4P9X  

Installation, Operation and Maintenance

 

Rev 12/28/09 

Q4P09-IOM-A.doc

 

Receiving

 

The shipment should be thoroughly inspected as 
soon as it is received. The signed bill of lading is 
acknowledgement by the carrier of receipt in good 
condition of shipment covered by our invoice. 

If any of the goods called for on this bill of lading 
are shorted or damaged, do not accept them until 
the carrier makes a notation on the freight bill of 
the shorted or damaged goods. Do this for your 
own protection. 

NOTIFY 

Challenger Lifts, Inc.

  AT  ONCE  if  any 

hidden loss or damage is discovered after receipt. 

IT IS DIFFICULT TO COLLECT FOR LOSS OR 
DAMAGE AFTER YOU HAVE GIVEN THE 
CARRIER A CLEAR RECEIPT. 

File your claim with 

Challenger Lifts, Inc. 

promptly. Support your claim with copies of the bill 
of lading, freight bill, and photographs, if available. 

Fig 3 – 

Package Components 

  

Component Packing List 

ITEM 

QTY/ 

LIFT 

DESCRIPTION 

IDLER RUNWAY ASS’Y 

2 1 

POWER 

RUNWAY 

ASS’Y 

3 1 

POWER 

COLUMN 

ASS’Y 

IDLER COLUMN ASS’Y 

5 2 

ENTRANCE 

RAMP 

 

CROSS BEAM ASS’Y 

7 1 

POWER 

UNIT 

FRONT WHEEL STOP 

REAR WHEEL STOP 

10 

MECHANICAL LOCK BAR 

11 8 

SHIPPING 

HARDWARE 

12 

SHIPPING BRACKET WELD 

I

NSTALLATION

 

I

MPORTANT

:

 

Always wear safety glasses while installing lift. 

T

OOLS 

(

MINIMUM REQUIRED

a.  Tape measure, 25ft 
b. Chalk 

line 

c. 4ft 

level 

d.  10”  & 12” adjustable wrench 
e.  Standard open end wrenches 3/8”, 7/16”, 1/2", 

9/16”, 5/8”, (2) 11/16”, 3/4", 15/16”, 17mm 

f. 6mm 

allen 

wrench 

g. Box 

knife 

h.  Thread locking compound 
i. Needle 

nose 

pliers 

j. 

Hammer drill with 3/4” diameter carbide tipped 
bits 

(Optional)

 

k. 2lb 

hammer 

l. 

Torque wrench: 150 foot pounds minimum with 
1 1/8” socket 

(Optional)

 

m.  8 ft. Step ladder 
n.  Blocking – (4) 4x4x30”, (4) 1x4x12” 
o.  Transit for leveling alignment lift 

L

AYOUT

 

1)  Lay out the service bay according to the 

architect’s plans or owners instructions 

(see 

Fig 1

). Be certain that the proper conditions 

exist, see pages 2 & 3. 

2)  Unpack lift. Remove all packaging from Power 

Runway (power runway has four cable 
sheaves at rear end) and pull threaded cable 
ends out. Make sure the cables are in the 
proper sheaves at the 4-stack, 

Fig 8

3)  Remove the mechanical lock bar from the Idler 

Runway. 

 
 
 

Summary of Contents for CL4P9S

Page 1: ...odels CL4P9S CL4P9X 9 000 lb Capacity 200 Cabel Street P O Box 3944 Louisville Kentucky 40201 3944 Email sales challengerlifts com Web site www challengerlifts com Office 800 648 5438 502 625 0700 Fax...

Page 2: ...h Overall 112 C Inside Columns 95 D Between Columns 160 13 4 184 15 4 E Height of Columns 84 96 F Height of Runways 6 G Width of Runways 20 H Width Between Runways 37 I Rise Height 73 85 Lifting Capac...

Page 3: ...Models CL4P9S CL4P9X Installation Operation and Maintenance 3 Rev 12 28 09 Q4P09 IOM A doc Fig 2 Drive Under Height...

Page 4: ...r permits office for any special instructions or approvals required for your installation Failure by purchaser to provide the recommended mounting surface could result in unsatisfactory lift performan...

Page 5: ...ER COLUMN ASS Y 4 3 IDLER COLUMN ASS Y 5 2 ENTRANCE RAMP 6 2 CROSS BEAM ASS Y 7 1 POWER UNIT 8 2 FRONT WHEEL STOP 9 2 REAR WHEEL STOP 10 1 MECHANICAL LOCK BAR 11 8 SHIPPING HARDWARE 12 2 SHIPPING BRAC...

Page 6: ...g 5 below Place cardboard between the runway and cross beam Slide the column over the ends of the slide blocks on the cross beam Repeat for each column Fig 5 Column Cross Beam Assembly 7 With help sta...

Page 7: ...lock bar to both cross beams with the supplied hardware Tighten once cross beams are attached to the runways 17 Attach both cross beams to the runways with M12 x 35mm lg bolts lock washers and washer...

Page 8: ...t just below impact section of bolt Drive anchor into hole until nut and washer contact base Tighten anchor bolts and recheck column for plumb Re shim as required NOTE Level bubble should not only be...

Page 9: ...ated 15 amp single throw circuit breaker to operate lift at full capacity 37 BE CERTAIN ALL FITTINGS AND CONNECTIONS ARE TIGHT IT IS THE INSTALLERS RESPONSIBILITY TO INSURE SYSTEM IS LEAK FREE Fill th...

Page 10: ...28 09 Q4P09 IOM A doc 1 5 4 6 Normally Open M Wiring Diagram T9 T5 T4 T6 M T8 T3 T7 T2 T1 1 2 3 4 5 6 FOR SINGLE PHASE FACTORY WIRED FOR 208 240V 6 4 2 5 3 1 RECONNECTIONS FOR 440 480V T3 T2 T1 T9 T6...

Page 11: ...latform MOBILITY KIT Q4P09CS 1 This set of four casters when attached to the cross beams of an unloaded lift Fig 22 pick the lift up and allow it to be rolled to a different location Fig 22 Mobility K...

Page 12: ...this lift 45 Demonstrate the operation of the lift to the owner operator and review correct and safe lifting procedures using the Lifting It Right booklet as a guide 46 Complete the Installation Check...

Page 13: ...that the lift inspectors are qualified and that they are adequately trained in the inspection of the lift The Owner Employer shall establish procedures to periodically maintain the lift in accordance...

Page 14: ...ower the vehicle until the crossbeams stop against the base plate It is important to fully lower the lift to release hydraulic pressure on the system MAINTENANCE To avoid personal injury permit only q...

Page 15: ...A doc Parts Breakdown Models CL4P9S CL4P9X IMPORTANT Replace all worn or broken parts with genuine Challenger Lifts Inc parts Contact your local Challenger Lifts Parts Distributor for pricing and avai...

Page 16: ...Models CL4P9S CL4P9X Installation Operation and Maintenance 16 Rev 12 28 09 Q4P09 IOM A doc Parts Breakdown Fig A General Layout...

Page 17: ...7 07 1 STRAIGHT HYD FITTING TCS4 03 00 CL4P9S 15 TCS4A 03 00 1 HYDRAULIC CYLINDER ASSEMBLY CL4P9X 16 JSZ5 5 10 06 2 M14x1 5 BULKHEAD NUT 17 JSZ5 5 10 05 2 M14 BULKHEAD FITTING 18 B40082 1 CLEVIS PIN 1...

Page 18: ...320 CL4P9X 33D TCS4 11 01 1 DRIVER SIDE REAR CABLE 118 TCS4 01 03 00 CL4P9S 34 TCS4A 01 03 00 4 LOCK LADDER CL4P9X 35 MR6 005 4 M20 NUT 36 Q4P09 004 4 M20 LOCK NUT 37 VS10 40 17 8 M12 x 35mm Lg HEX F...

Page 19: ...ASSEMBLY 47 TCS4 07 04 00 4 SHEAVE PIN ASSEMBLY RUNWAY 48 B31188 4 M8 x 16mm Lg HEX LOCKING FLG HD CAP SCREW 49 TCS4 07 03 1 RUNWAY SHEAVE SPACER TALL 50 TCS4 07 02 2 RUNWAY SHEAVE SPACER SHORT Replac...

Page 20: ...Models CL4P9S CL4P9X Installation Operation and Maintenance 20 Rev 12 28 09 Q4P09 IOM A doc PARTS BREAKDOWN continued Fig D Cross Beams...

Page 21: ...CHANICAL LOCK COUPLER 73 TCS4 04 05 1 LOCK SPACER 74 TCS4 04 04 00A 1 MECHANICAL LOCK HANDLE 75 TCS4 04 12 2 LOCK COUPLER PIVOT PIN 76 TCS4 04 10 00 1 FLANGE COUPLING MALE 77 B40116 4 SHEAVE PIN ASSEM...

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