background image

Models CL4P9S & CL4P9X  

Installation, Operation and Maintenance

 

13 

Rev 12/28/09 

Q4P09-IOM-A.doc

 

O

PERATION 

P

ROCEDURE

 

S

AFETY 

N

OTICES AND 

D

ECALS

 

This product is furnished with graphic safety 
warning labels, which are reproduced on 
page 3 of these instructions.  Do not remove 
or deface these warning labels, or allow them 
to be removed or defaced. For your safety, 
and the safety of others, read and understand 
all of the safety notices and decals included. 

O

WNER

/E

MPLOYER 

R

ESPONSIBILITIES

 

This lift has been designed and constructed according to 
ANSI/ALI ALCTV-2006 standard. The standard applies to 
lift manufactures, as well as to owners and employers. The 
owner/employer’s responsibilities as prescribed by 
ANSI/ALI ALOIM-2000, are summarized below.  For exact 
wording refer to the actual standard provided with this 
manual in the literature pack. 

The Owner/Employer shall 

insure that lift 

operators are qualified and that they are trained 
in the safe use and operation of the lift using the 
manufacturer’s operating instructions; ALI/SM 
93 -1, ALI Lifting it Right safety manual; ALI/ST-
90 ALI Safety Tips card; ANSI/ALI ALOIM-2000, 
American National Standard for Automotive Lifts-
Safety Requirements for Operation, Inspection 
and Maintenance; ALI/WL Series, ALI Uniform 
Warning Label Decals/Placards; and in case of 
frame engaging lifts, ALI/LP-GUIDE, Vehicle 
Lifting Points/Quick Reference Guide for Frame 
Engaging Lifts. 

The Owner/Employer shall

 establish 

procedures to periodically inspect the lift in 
accordance with the lift manufacturer’s 
instructions or ANSI/ALI ALOIM-2000, American 
National Standard for Automotive Lifts-Safety 
Requirements for Operation, Inspection and 
Maintenance; and the employer shall insure that 
the lift inspectors are qualified and that they are 
adequately trained in the inspection of the lift. 

The Owner/Employer shall

 establish 

procedures to periodically maintain the lift in 
accordance with the lift manufacturer’s 
instructions or ANSI/ALIOIM-2000, American 
National Standard for Automotive Lifts-Safety 
Requirements for Operation, Inspection and 
Maintenance; and the employer shall insure that 
the lift maintenance personnel are qualified and 
that they are adequately trained in the 
maintenance of the lift. 

The Owner/Employer shall

 maintain the 

periodic inspection and maintenance records 
recommended by the manufacturer or ANSI/ALI 
ALOIM-2000, American National Standard for 

Automotive Lifts-Safety Requirements for 
Operation, Inspection and Maintenance. 

The Owner/Employer shall

 display the lift 

manufacturer’s operating instructions; ALI/SM 
93 -1, ALI Lifting it Right safety manual; ALI/ST-
90 ALI Safety Tips card; ANSI/ALI ALOIM-2000, 
American National Standard for Automotive Lifts-
Safety Requirements for Operation, Inspection 
and Maintenance; and in the case of frame 
engaging lift, ALI/LP-GUIDE, Vehicle Lifting 
Points/Quick Reference Guide for Frame 
Engaging Lifts; in a conspicuous location in the 
lift area convenient to the operator. 

IMPORTANT SAFETY 

INSTRUCTIONS

 

When using your garage equipment, basic safety 
precautions should always be followed, including 
the following: 

1.  Read all instructions. 

2.  Care must be taken as burns can occur from 

touching hot parts. 

3.  To reduce the risk of fire, do not operate 

equipment in the vicinity of open containers 
of flammable liquids (gasoline). 

4.  Keep hair, loose clothing, fingers, and all 

parts of body away from moving parts. 

5.  Use only as described in this manual.  Use 

only manufacturer’s recommended 
attachments. 

6. ALWAYS WEAR SAFETY GLASSES. 

 

Everyday eyeglasses only have impact 
resistant lenses, they are not safety glasses. 

     SAVE THESE INSTRUCTIONS 
 
 
 
 
 
 
 
 
 
 

 

 

Summary of Contents for CL4P9S

Page 1: ...odels CL4P9S CL4P9X 9 000 lb Capacity 200 Cabel Street P O Box 3944 Louisville Kentucky 40201 3944 Email sales challengerlifts com Web site www challengerlifts com Office 800 648 5438 502 625 0700 Fax...

Page 2: ...h Overall 112 C Inside Columns 95 D Between Columns 160 13 4 184 15 4 E Height of Columns 84 96 F Height of Runways 6 G Width of Runways 20 H Width Between Runways 37 I Rise Height 73 85 Lifting Capac...

Page 3: ...Models CL4P9S CL4P9X Installation Operation and Maintenance 3 Rev 12 28 09 Q4P09 IOM A doc Fig 2 Drive Under Height...

Page 4: ...r permits office for any special instructions or approvals required for your installation Failure by purchaser to provide the recommended mounting surface could result in unsatisfactory lift performan...

Page 5: ...ER COLUMN ASS Y 4 3 IDLER COLUMN ASS Y 5 2 ENTRANCE RAMP 6 2 CROSS BEAM ASS Y 7 1 POWER UNIT 8 2 FRONT WHEEL STOP 9 2 REAR WHEEL STOP 10 1 MECHANICAL LOCK BAR 11 8 SHIPPING HARDWARE 12 2 SHIPPING BRAC...

Page 6: ...g 5 below Place cardboard between the runway and cross beam Slide the column over the ends of the slide blocks on the cross beam Repeat for each column Fig 5 Column Cross Beam Assembly 7 With help sta...

Page 7: ...lock bar to both cross beams with the supplied hardware Tighten once cross beams are attached to the runways 17 Attach both cross beams to the runways with M12 x 35mm lg bolts lock washers and washer...

Page 8: ...t just below impact section of bolt Drive anchor into hole until nut and washer contact base Tighten anchor bolts and recheck column for plumb Re shim as required NOTE Level bubble should not only be...

Page 9: ...ated 15 amp single throw circuit breaker to operate lift at full capacity 37 BE CERTAIN ALL FITTINGS AND CONNECTIONS ARE TIGHT IT IS THE INSTALLERS RESPONSIBILITY TO INSURE SYSTEM IS LEAK FREE Fill th...

Page 10: ...28 09 Q4P09 IOM A doc 1 5 4 6 Normally Open M Wiring Diagram T9 T5 T4 T6 M T8 T3 T7 T2 T1 1 2 3 4 5 6 FOR SINGLE PHASE FACTORY WIRED FOR 208 240V 6 4 2 5 3 1 RECONNECTIONS FOR 440 480V T3 T2 T1 T9 T6...

Page 11: ...latform MOBILITY KIT Q4P09CS 1 This set of four casters when attached to the cross beams of an unloaded lift Fig 22 pick the lift up and allow it to be rolled to a different location Fig 22 Mobility K...

Page 12: ...this lift 45 Demonstrate the operation of the lift to the owner operator and review correct and safe lifting procedures using the Lifting It Right booklet as a guide 46 Complete the Installation Check...

Page 13: ...that the lift inspectors are qualified and that they are adequately trained in the inspection of the lift The Owner Employer shall establish procedures to periodically maintain the lift in accordance...

Page 14: ...ower the vehicle until the crossbeams stop against the base plate It is important to fully lower the lift to release hydraulic pressure on the system MAINTENANCE To avoid personal injury permit only q...

Page 15: ...A doc Parts Breakdown Models CL4P9S CL4P9X IMPORTANT Replace all worn or broken parts with genuine Challenger Lifts Inc parts Contact your local Challenger Lifts Parts Distributor for pricing and avai...

Page 16: ...Models CL4P9S CL4P9X Installation Operation and Maintenance 16 Rev 12 28 09 Q4P09 IOM A doc Parts Breakdown Fig A General Layout...

Page 17: ...7 07 1 STRAIGHT HYD FITTING TCS4 03 00 CL4P9S 15 TCS4A 03 00 1 HYDRAULIC CYLINDER ASSEMBLY CL4P9X 16 JSZ5 5 10 06 2 M14x1 5 BULKHEAD NUT 17 JSZ5 5 10 05 2 M14 BULKHEAD FITTING 18 B40082 1 CLEVIS PIN 1...

Page 18: ...320 CL4P9X 33D TCS4 11 01 1 DRIVER SIDE REAR CABLE 118 TCS4 01 03 00 CL4P9S 34 TCS4A 01 03 00 4 LOCK LADDER CL4P9X 35 MR6 005 4 M20 NUT 36 Q4P09 004 4 M20 LOCK NUT 37 VS10 40 17 8 M12 x 35mm Lg HEX F...

Page 19: ...ASSEMBLY 47 TCS4 07 04 00 4 SHEAVE PIN ASSEMBLY RUNWAY 48 B31188 4 M8 x 16mm Lg HEX LOCKING FLG HD CAP SCREW 49 TCS4 07 03 1 RUNWAY SHEAVE SPACER TALL 50 TCS4 07 02 2 RUNWAY SHEAVE SPACER SHORT Replac...

Page 20: ...Models CL4P9S CL4P9X Installation Operation and Maintenance 20 Rev 12 28 09 Q4P09 IOM A doc PARTS BREAKDOWN continued Fig D Cross Beams...

Page 21: ...CHANICAL LOCK COUPLER 73 TCS4 04 05 1 LOCK SPACER 74 TCS4 04 04 00A 1 MECHANICAL LOCK HANDLE 75 TCS4 04 12 2 LOCK COUPLER PIVOT PIN 76 TCS4 04 10 00 1 FLANGE COUPLING MALE 77 B40116 4 SHEAVE PIN ASSEM...

Reviews: