Challenge TITAN 200BC Operator'S Manual Download Page 7

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3.0 Packing List

3.0 Packing List

Part No.

Description

Qty.

A-10034

Knife

4166

Cutting Stick

(in addition to one installed in machine)

F.200BC-O

Operation Manual

70025

Jogging Aid

Tool Kit

H-6918-608

Knife Bolts, 3/8

– 16 x 1”

8815

Knife Washers, Special

5064

Cutting Stick Puller

43108

Knife Lifter Assembly

W-130

3/16” Allen Wrench

W-137

5/32” Allen Wrench

W-164

5/16” Hex ‘T’ Wrench

W-170

9/16 x ½” Wrench

Optional

Items

Part No.

Description

Qty.

AA-10061

False Clamp Plate

5-7-M361

Backgauge Book Guides

4166

Cutting Stick

A-10034-1

High Speed Steel Knife

K-70027

Foot Pedal Kit

K-3431

Cut Button Upgrade Kit

K-3412

Light Curtain Kit

Summary of Contents for TITAN 200BC

Page 1: ...ompany assumes no liability for any modification or alteration to any Challenge product and any such modification or alteration to any Challenge product is not authorized by The Challenge Machinery Co...

Page 2: ...minutes right now to RECORD YOUR MACHINE SERIAL NUMBER in the space provided on the front cover of this manual Also be sure to fill out the warranty card accompanying your machine and return it DIREC...

Page 3: ...ing the Table 12 5 6 2 Reattaching the Table 13 5 7 Fitting Through a Narrow Door Short Table Option 13 5 8 Hydraulic System Check 14 5 9 False Clamp Plate Optional 15 5 10 Power Hook Up 15 6 0 Operat...

Page 4: ...erate the cutter properly Observe all caution plates mounted on this cutter Keep foreign objects off table and away from cutter blade BE EXTREMELY CAREFUL when handling and changing the cutter knife S...

Page 5: ...EA Disconnect power before cleaning servicing or making adjustments not requiring power Do not alter safety guards or devices they are for your protection Replace all guards Do not operate with any gu...

Page 6: ...das en esta guillotina No permita que objetos estranos esten en la mesa o cerca de la cuchilla cortadora TENGA SUMO CUIDADO al tocar y cambiar la cuchilla Heridas severas y hasta desmembramiento puede...

Page 7: ...16 x 1 4 8815 Knife Washers Special 4 5064 Cutting Stick Puller 1 43108 Knife Lifter Assembly 1 W 130 3 16 Allen Wrench 1 W 137 5 32 Allen Wrench 1 W 164 5 16 Hex T Wrench 1 W 170 9 16 x Wrench 1 Opti...

Page 8: ...755 lbs 342 kg Approx Shipping Weight 950 lbs 431 kg Electrical 120 Volts 60 HZ 12 Amps Service Size 15 Amps Receptacle NEMA 5 15R Optional 208 230 Volts 12 Amps 1 Phase 50 60 Hz AC Service size 15 Am...

Page 9: ...ecipient Inspect all shipments as soon as they are received If there is any noticeable damage note it on the freight bill Visual and or hidden damage must be reported to the claims department of the c...

Page 10: ...5 0 Installation Setup 10 5 3 Floor Plan Short Table Option Figure 3...

Page 11: ...lag bolted to the skid All accessories are shipped inside of the machine Remove the carton by removing the nails or staples holding it to the skid and lift it straight up over the cutter If you don t...

Page 12: ...fit through a 23 59 cm opening 5 6 1 Removing the Table Make sure the knife and clamp are in the up position If they are not read the Power Hookup section page 15 to connect power to the machine Switc...

Page 13: ...he slot Tighten all four screws Attach the right and left side guides Reconnect he preset and encoder wires and all other items that were removed After the table is installed reassemble the front pill...

Page 14: ...ts are placed under the shield as shown in the following figure Figure 7 8 Go to section 8 0 on page 25 and perform the Safety System Tests after the remainder of the installation is complete If the m...

Page 15: ...n the bottom front of the clamp CAUTION Do not rub your fingers up the front side of the clamp You may cut your fingertips 4 Hold the plate in position and secure with the wing nuts provided NOTE The...

Page 16: ...n 1 2 wide place the paper against the right side guide This will prevent the strips from getting caught in the small opening near the left side guide To make the cut close the front shield and press...

Page 17: ...re or counter clockwise to decrease pressure Check the pressure setting after each adjustment by making a cut and reading the gauge Always keep the clamp pressure set between 400 and 800 psi Figure 11...

Page 18: ...g it forward until numbers are displayed The hand wheel operated lead screw moves the backgauge to position stock for cutting The backgauge position is shown with an LED display The backgauge should a...

Page 19: ...son change knives is potentially dangerous Figure 14 Knife Changing Equipment The knife changing equipment shown in Figure 14 is included in the cutter tool kit The following instructions show how to...

Page 20: ...knife lifter handles firmly and at the same time turn them counterclockwise to release the knife from the knife bar Figure 17 Lower the left end first then lower the right end as you shift the knife s...

Page 21: ...lade right edge first into the space between the shroud and the knife bar guide frames Tip to clear the table side guides then move the left end of the blade into the knife bar slot dropping the left...

Page 22: ...d very sharp even after use Keep the edge away from your body and keep the area clear of others when handling knives Never touch the cutting edge To prevent personal injury and damage to the knife alw...

Page 23: ...d and rotated 4 times again 7 3 3 Bevel Angle Challenge recommends that bevel angles for the Titan 200BC knives be in the range of 21 to 23 In general a 21 bevel angle will provide better cut quality...

Page 24: ...cks will result If a knife bolt is damaged replace it Always keep knife bolts securely tightened Always use the heavy duty knife bolt washers provided by Challenge Failure to do so could result in scr...

Page 25: ...0 require the knife and clamp be in the up position Figure 28 through 32 require the knife and clamp be down Wipe off any old or excess grease Use any brand name type of grease or light oil to lubrica...

Page 26: ...8 0 Lubrication 26 Figure 21 Knife Bar Link L H Side Lower Figure 22 Knife Bar Link R S Lower Knife Bar Knife Cylinder Bracket Upper Figure 23 Figure 24 Clamp Guides...

Page 27: ...8 0 Lubrication 27 Figure 25 Lead Screw and Backgauge Guide...

Page 28: ...ine Repair or adjustment is needed Test 2 Close the front guard and press the cut buttons While the clamp or knife is coming down open the front guard The knife and clamp should immediately return to...

Page 29: ..._ ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ Date ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ Test 1 ______ ______ ______ ______ ______ ____...

Page 30: ...F 200BC O August 2015...

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