Challenge Titan 200 Instructions And Parts Manual Download Page 4

Page: 4 / 53

F.200/TITAN 200/MAR 97

PACKING LIST

Part No.

Description

Qty.

A-10034

Knife ..................................................................................... 2

4166

Cutting Stick (in addition to one installed in machine) .......... 3

F.200

Instruction and Parts Manual ............................................... 1

A-12608-2

Jogging Aid .......................................................................... 1

20-2150-2

Tool Kit ................................................................................. 1

H-6918-608

Knife Bolts, 3/8 - 16 x 1” ................................................ 4

8815

Knife Washers, Special .................................................. 4

5064

Cutting Stick Puller ........................................................ 1

S-1245-5

Knife Lifters ................................................................... 2

W-130

3/16” Allen Wrench ........................................................ 1

W-137

5/32” Allen Wrench ........................................................ 1

W-164

5/16” Hex ‘T’ Wrench ..................................................... 1

W-170

9/16 x 1/2” Wrench ........................................................ 1

SU-10-113

Grease Brush ................................................................ 1

OPTIONAL ITEMS

Part No.

Description

Qty.

AA-10061

False Clamp Plate

5-7-M361

Backgauge Book Guides

4166

Cutting Sticks (in addition to one installed in machine)

20-2150-3

Optional Tool Kit

8815

Knife Washers, Special .................................................. 6

H-6918-608

Knife Bolts, 3/8-16 x 1” .................................................. 6

W-131

5/16” Allen Wrench ........................................................ 1

W-134

7/32” Allen Wrench ........................................................ 1

W-154

3/32” Allen Wrench ........................................................ 1

W-170

1/2” x 9/16” Wrench ....................................................... 1

5064

Cutting Stick Puller ........................................................ 1

SU-10-113

Grease Brush ................................................................ 1

E-1075-10SB

10 amp slo-blo fuse (230 V) ........................................... 2

E-1075-15SB

15 Amp slo-blo fuse (120 V) .......................................... 2

E-889-12

1/2 Amp slo-blo fuse ...................................................... 1

E-889

1-1/4 Amp slo-blo fuse ................................................... 1

E-2330

1 Amp T (metric 230 V) ................................................. 1

E-2330-3

2 Amp T (metric 120 V) ................................................. 1

E-2330-5

3.15 Amp T (metric) ....................................................... 3

E-2789

Cut button replacement lamp ......................................... 1

NOTICE: UNSUPPORTED PRODUCT!

NO TECHNICAL SUPPORT AVAILABLE!

NO REPAIR PARTS AVAILABLE!

Summary of Contents for Titan 200

Page 1: ...ation to any Challenge product is not authorized by The Challenge Machinery Company The availability of these manuals is solely for the purpose of providing reference information for the products This...

Page 2: ...This safety alert symbol means CAUTION OR WARNING PERSONAL SAFETY INSTRUCTION Personal injury may result if safety precautions are not carefully read before attempting to operate or repair this machi...

Page 3: ...of this manual to identify the correct parts needed Always give the SERIAL NUMBER and MODELof your machine to insure that the correct parts are sent as soon as possible Take a few minutes right now to...

Page 4: ...False Clamp Plate 5 7 M361 Backgauge Book Guides 4166 Cutting Sticks in addition to one installed in machine 20 2150 3 Optional Tool Kit 8815 Knife Washers Special 6 H 6918 608 Knife Bolts 3 8 16 x 1...

Page 5: ...60 Hz AC Service size 15 Amps 208 230 Volts 10 12 Amps 1 Phase 50 Hz AC Service size 15 Amps Recommended Recepticle 120 Volt NEMA5 20R Recommended Recepticle 208 230 Volt NEMA6 15R NEMA 6 20R Sound Em...

Page 6: ...ine Light 15 OPERATING CONTROLS 16 USING THE MACHINE 16 Power Main Power Switch 16 Start Up 16 Making a Cut 16 Jogging Aid 17 Knife Change Alarm and Lubrication Alarm 17 Manual Clamping Using the Foot...

Page 7: ...INED PERSONNEL ONLY NOTICE 27 TROUBLESHOOTING 28 MAINTENANCE 28 Recommended Oils 30 ADJUSTMENTS 31 Backgauge Gib Adjustments 31 Squaring the Backgauge 31 Proximity Switches 32 Hydraulic Valve Adjustme...

Page 8: ...cutter blade BE EXTREMELY CAREFUL when handling and changing the cutter knife Severe lacerations or dismemberment could result from careless handling procedures Keep the floor around the cutter free o...

Page 9: ...na debe mantenerse despejado y libre de recortes desperdicios aceite y grasa Al haber la necesidad de reemplazar partes hidraulicas afloje todas las conexiones poco a poco para dejar escapar la presio...

Page 10: ...n Disconnect power before removing cover Replace cover before operation Disconnect power before cleaning servicing or making adjustments not requiring power Do not alter safety guards or devices they...

Page 11: ...remove the two lag screws in the base Using the rear bumper board pry one side of the machine up and slide out the top layer of the support riser fig 2 Do the same on the other side Use the flat board...

Page 12: ...t stick removal tool and tap out the two taper pins from the bottom side of the table Then remove the four screws that mount the table to the base NOTE the table assembly is very heavy and requires tw...

Page 13: ...em consisting of an electric motor coupled directly to a hydraulic pump The pump is a gear type pump with a fixed output of 1 5 gallons per minute at 1200 psi at 1725 RPM The biggest advantage of a hy...

Page 14: ...ck off the screws could damage the knife and or the cutting stick 3 Remove the knife bolts from the two slotted knife bar holes and replace with the knife lifters fig 14 Tighten the lifters to hold th...

Page 15: ...al Lift the blade and insert it into the knife bar slot Guide the blade right edge first into the space between the shroud and the knife bar guide frames Tip to clear the table side guides then move t...

Page 16: ...3 Open the front guard and slide the false clamp plate under the knife and clamp fig 17 and slide the plate up into position with the locator pins toward the front of the machine The locator pins inse...

Page 17: ...e changed in the Parameters screen of the Maintenance Mode see the Operating Controls Maintenance Mode Parameters Time Out section pg 20 To restore power to the display and line lights press any butto...

Page 18: ...two built in alarms that will be displayed after a certain number of cuts The knife alarm displays a message to remind the operator to change the knife The lube alarm displays a message to remind the...

Page 19: ...b mode the SEND key will also advance the backgauge to the next sequential cut position before performing the cut Push Out Key The push out key will move the backgauge forward 5 inches or to the most...

Page 20: ...small arrowtoindicatereversetravel fig 1a Thisarrowshould be off when making a cut Moving back past your cut position then forward to it compensates for any play in the backgauge nut and leadscrew SE...

Page 21: ...nt which reduces the creasing of paper caused by the clamp The disadvantage of using the false clamp plate is that it limits the smallest cut dimension The computer must know when the false clamp plat...

Page 22: ...t five error messages that were displayed This can be very useful in cases when the malfunction can not be reproduced in the presence of the service technician Sensor Data The Sensor Data function pro...

Page 23: ...ight arrow key to move to the next character position The job name can be up to 10 characters long A letter can be removed from the job name by moving the cursor to the undesired character and pressin...

Page 24: ...already open Running a Programmed Job To use an existing job for cutting you must first open it by using one of two methods move the cursor to the desired job with the arrow keys and press ENTER or en...

Page 25: ...indicating the job has been locked 7 To exit back to send mode press the soft key D Exit OPERATING TIPS Carefully lay out each sheet before you start cutting Find the best cut pattern to give you the...

Page 26: ...d and rotated 4 times again Bevel Angle Challenge recommends that bevel angles for the Titan 200 knives be in the range of 21 to 23 In general a 21 bevel angle will provide a better cut quality when c...

Page 27: ...ll be displayed when the lubrication alarm is displayed and when the upgrade screen is displayed you must first enter the Dealer Mode screen To do this turn off the power then simultaneously hold the...

Page 28: ...nding that they are to replace parts found missing or no longer serviceable on equipment designed and or manufactured by Challenge The Challenge Machinery Company assumes no liability for any modifica...

Page 29: ...age supply is low KNIFE STARTS DOWN BEFORE CLAMP REACHES TABLE Knife down sequence valve setting incorrect KNIFE WON T RETURN UP Solenoid defective Limit switch out of adjustment Cylinder disconnected...

Page 30: ...se locations Figures 23 25 require the knife and clamp be in the up position Figures 26 29 require the knife and clamp be down Wipe off any old or excess grease Use any brand name type of grease or li...

Page 31: ...ended Oils Oil Name Distributor Rykon No 100 AMOCO Duro AW Oil 465 Arco AW Machine Oil 100 Chevron Pacemaker XD No 100 Citgo Super Hydraulic 100 Conoco Nuto H 100 Exxon Harmony 100 AW Gulf HO 2A Hydra...

Page 32: ...Make another cut to see if any of the paper will trim off Run two checks one starting on the left and moving to the right The other moving from the right to the left If paper is trimmed in either seq...

Page 33: ...below Knife Down Proximity Switch Knfdwn Make sure the clamp and knife are in the up position Turn the power switch off and disconnect the power cord Open the front guard and the top hood Adjust the...

Page 34: ...400 230 V reading Note When adjusting valves clockwise increases pressure counterclockwise decreases pressure 4 KNIFE SEQUENCE PRESSURE Begin a cut cycle and read the pressure from the gauge as the k...

Page 35: ...F 200 TITAN 200 MAR 97 34 MAIN ASSEMBLY FRONT VIEW 43000 SHEET 1 OF 3 NOTICE UNSUPPORTED PRODUCT NO TECHNICAL SUPPORT AVAILABLE NO REPAIR PARTS AVAILABLE...

Page 36: ...35 F 200 TITAN 200 MAR 97 MAIN ASSEMBLY FRONT VIEW 43000 SHEET 1 OF 3 NOTICE UNSUPPORTED PRODUCT NO TECHNICAL SUPPORT AVAILABLE NO REPAIR PARTS AVAILABLE...

Page 37: ...F 200 TITAN 200 MAR 97 36 MAIN ASSEMBLY RIGHT SIDE VIEW 43000 SHEET 2 OF 3 NOTICE UNSUPPORTED PRODUCT NO TECHNICAL SUPPORT AVAILABLE NO REPAIR PARTS AVAILABLE...

Page 38: ...37 F 200 TITAN 200 MAR 97 MAIN ASSEMBLY RIGHT SIDE VIEW 43000 SHEET 2 OF 3 NOTICE UNSUPPORTED PRODUCT NO TECHNICAL SUPPORT AVAILABLE NO REPAIR PARTS AVAILABLE...

Page 39: ...F 200 TITAN 200 MAR 97 38 MAIN ASSEMBLY TABLE ASM VIEW 43000 SHEET 3 OF 3 NOTICE UNSUPPORTED PRODUCT NO TECHNICAL SUPPORT AVAILABLE NO REPAIR PARTS AVAILABLE...

Page 40: ...39 F 200 TITAN 200 MAR 97 MAIN ASSEMBLY TABLE ASM VIEW 43000 SHEET 3 OF 3 NOTICE UNSUPPORTED PRODUCT NO TECHNICAL SUPPORT AVAILABLE NO REPAIR PARTS AVAILABLE...

Page 41: ...F 200 TITAN 200 MAR 97 40 BASIC MACHINE SCHEMATIC E 2771 REV B NOTICE UNSUPPORTED PRODUCT NO TECHNICAL SUPPORT AVAILABLE NO REPAIR PARTS AVAILABLE...

Page 42: ...from the incremental encoder MSL 27L For general backgauge information see C below The backgauge glide control MSL 20AQ on the keyboard is used to manually control the backgauge position The speed of...

Page 43: ...F 200 TITAN 200 MAR 97 42 HYDRAULIC POWER UNIT H 476 120 VOLT REV C H 477 230 VOLT REV D NOTICE UNSUPPORTED PRODUCT NO TECHNICAL SUPPORT AVAILABLE NO REPAIR PARTS AVAILABLE...

Page 44: ...ps downward motion the system pressure will rise Pressure in the clamp down line will level off to the setting of the pressure reducing valve Valve 16 The system pressure will continue to rise until t...

Page 45: ...F 200 TITAN 200 MAR 97 44 POWER PANEL ASSEMBLY EE 2765 REV E NOTICE UNSUPPORTED PRODUCT NO TECHNICAL SUPPORT AVAILABLE NO REPAIR PARTS AVAILABLE...

Page 46: ...45 F 200 TITAN 200 MAR 97 POWER PANEL ASSEMBLY EE 2765 REV D NOTICE UNSUPPORTED PRODUCT NO TECHNICAL SUPPORT AVAILABLE NO REPAIR PARTS AVAILABLE...

Page 47: ...F 200 TITAN 200 MAR 97 46 CONTROL PC ASSEMBLY EE 2762 REV E NOTICE UNSUPPORTED PRODUCT NO TECHNICAL SUPPORT AVAILABLE NO REPAIR PARTS AVAILABLE...

Page 48: ...47 F 200 TITAN 200 MAR 97 CONTROL CONSOLE ASSEMBLY EE 2773 REV B NOTICE UNSUPPORTED PRODUCT NO TECHNICAL SUPPORT AVAILABLE NO REPAIR PARTS AVAILABLE...

Page 49: ...F 200 TITAN 200 MAR 97 48 KNIFE LATCH ASSEMBLY 41120 1 REV A NOTICE UNSUPPORTED PRODUCT NO TECHNICAL SUPPORT AVAILABLE NO REPAIR PARTS AVAILABLE...

Page 50: ...49 F 200 TITAN 200 MAR 97 LINE LIGHT ASSEMBLY EE 2779 REV A NOTICE UNSUPPORTED PRODUCT NO TECHNICAL SUPPORT AVAILABLE NO REPAIR PARTS AVAILABLE...

Page 51: ...F 200 TITAN 200 MAR 97 50 POWER PANEL LABEL S 1781 49 NOTICE UNSUPPORTED PRODUCT NO TECHNICAL SUPPORT AVAILABLE NO REPAIR PARTS AVAILABLE...

Page 52: ..._ ______ ______ ______ ______ ______ ______ ______ ______ Date ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ Test 1 ______ ______ ______ ______ ______ ______ ____...

Page 53: ...F 200 TITAN 200 MAR 97 1997 by The Challenge Machinery Company All rights reserved Printed in the U S A NOTICE UNSUPPORTED PRODUCT NO TECHNICAL SUPPORT AVAILABLE NO REPAIR PARTS AVAILABLE...

Search results

Summary of Contents for Titan 200

Reviews:

Related manuals for Titan 200

Brands by name

Popular brands

Challenge Titan 200, Instructions And Parts Manual

Search results

Summary of Contents for Titan 200

Reviews:

Related manuals for Titan 200

Brands by name

Popular brands