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                                 June 5, 2012 

 
Chadwick Engineering Ltd. 

TITAN Trainer Equine Treadmill 

Model 1677-2 

 

 

Publication No 1760-260-R1 
 

 

 

 
 

 

 

                     Chadwick Engineering Ltd. - 

TITAN Trainer

 Model 1677-2 

                    Installation – Operation – Maintenance 

                      Page 29 of

 

33 

As well the wheels on the ramps also roll on the floor when the incline changes.  For these reasons it is 
essential that these areas are kept clear of dirt and debris. 
 
 

The treadmill ramps will become dirty and can be simply swept clear or washed with mild soap and 

water. 
 
 

The polycarbonate see-through side panels will become noticeably dirty from dust, sweat, hair, etc.  

These panels can be cleaned with mild soap and water.  No abrasive materials should be used on the 
polycarbonate since the surface will be scratched.  
 
 
 

6.3 

Lubrication 

 

 

 

 

Belt Lubrication

 

 The 

TITAN Trainer

 is equipped with an automatic belt lubrication system.  A level sensor in the 

reservoir indicates when the reservoir requires refilling.  The reservoir must be filled with 

TITAN Trainer

 

Belt Lubricant. (Note: See Appendix A for order form.)  The reservoir fill cap is located under the operator 
control station on the top of the side cover. 
 
  

Bearing Lubrication

 

 

Roll bearings are located at each end of the idler roll and driven roll.  The idler roll bearings are 

mounted in the roll.  Grease fitting access is gained through the access hole in the belt tension adjusting 
plates.  The driven roll bearing grease fittings are located on the bearing mount pillow blocks. These 
bearings require grease lubrication with EP2 grease every six months. 

 
 

Wheel Bearing Lubrication

 

 

Bearings on the lift arm wheels and ramp wheels are lubricated through grease fittings in the axle 

bolts. These bearings require grease lubrication with EP2 grease every six months. 
 

 

Gearbox and Coupling Lubrication

 

 

The gearbox oil should never have to be replaced but the level should be checked yearly.  If oil is 

required it must be filled with MOBIL SHC-634 or equal.  The chain coupling between the gearbox and the 
drive roll must be sprayed with rust preventative oil every six months. 
 
 
 
 

6.4 

Hydraulic Power Supply 

 
 

The level of oil in the hydraulic power supply must be checked yearly.  Top up as required with ESSO 

NUTO 46 hydraulic oil or equal. 

Summary of Contents for 1677-2

Page 1: ...E TREADMILL MODEL 1677 2 USER S MANUAL INSTALLATION OPERATION MAINTENANCE Publication Number 1760 260 R1 Chadwick Engineering Ltd 633 Norris Court Kingston Ontario Canada K7P 2R9 www chadwickengineering com Sales and Customer Support 613 384 2866 ...

Page 2: ...RVIEW 4 1 1 FEATURES 4 1 2 SPECIFICATIONS 5 2 0 SAFETY 5 2 1 OPERATOR SAFETY 5 2 2 HORSE SAFETY 6 3 0 TRAINER INSTALLATION SETUP 7 3 1 MECHANICAL INSTALLATION 7 3 2 ELECTRICAL INSTALLATION 7 3 3 OPERATOR INTERFACE SETTINGS 8 3 4 BELT LUBRICATION 10 3 5 INCLINE SETUP 12 3 6 USB FUNCTIONS 13 3 7 MOTOR AMPS 14 3 8 MILES RUN 15 4 0 TRAINER OPERATION 15 4 1 EMERGENCY STOP 16 4 2 CONTROL POWER 16 4 3 AL...

Page 3: ...OGRAM CONFIGURATION 26 6 0 TITAN TRAINER MAINTENANCE 28 6 1 ADJUSTMENTS 28 6 2 CLEANING 28 6 3 LUBRICATION 29 6 4 HYDRAULIC POWER SUPPLY 29 7 0 TITAN TRAINER REPORT TOOL INSTALLATION 30 7 1 SYSTEM REQUIREMENTS 30 7 2 INSTALLATION 30 7 3 UN INSTALLATION 30 8 0 TITAN TRAINER REPORT TOOL 30 8 1 LOG SUMMARY 31 8 2 USB UPLOAD 32 8 3 MAINTENANCE 33 8 4 BACKUP DATABASE 33 8 5 EXIT REPORT TOOL 33 8 6 ABOU...

Page 4: ...ner Equine Treadmill features include Variable speed 0 to 15 MPH Variable incline 0 to 8 0 Degrees Wireless Heart Rate Monitoring System Automatic Belt Lubrication System User friendly controls with LCD Colour Touch Screen display Selection and storage of up to 40 Horse Names Selection and storage of 20 User Configured Programs Data Logging including Program Number Horse Name Speed Incline Heart R...

Page 5: ... be taken so that neither the handler nor the horse is put in an unsafe position especially around new unfamiliar equipment CRUSHING HAZARD The TITAN Trainer is powered to an incline position maximum angle is 8 degrees At no time shall anything be placed under the machine since it could be crushed when the machine returns to the level position In Automatic Mode the frame UP DOWN motion is controll...

Page 6: ...SHOCK Before opening any electrical enclosures ensure that the power is disconnected Electrical shock can cause serious injury or death 2 2 Horse Safety Special care has been taken with the TITAN Trainer to minimize any potential hazards for the horse The wide ramps are covered with a non slip cleated belting to provide the horse with a sure footed grip No sharp edges or corners are exposed where ...

Page 7: ...the treadmill is in position leveling feet on the frame at the entry end must be adjusted so that both leveling feet and the front incline rollers are in firm contact with the floor After adjusting the feet the locking nuts must be tightened to lock the adjustment screws in the position Position the manure collection pan under the belt at the entry end and lower the entry and exit ramps If both ra...

Page 8: ...tion Operation Maintenance Page 8 of 33 3 3 Operator Interface Settings The trainers operator interface requires initial setup up of the following Contrast Adjustment Clock Adjustment Hour Only To reach the initial setup press the SYSTEM MAINTENANCE button from the main screen The SYSTEM MAINTENANCE screen will be displayed Select the desired setup screen Main Screen ...

Page 9: ...ment screen To adjust the time press the adjustment field fields with black background A keypad entry screen will appear Enter the desired field parameters ie for YEAR MONTH such as December of 2012 enter 1212 When all fields are adjusted as required press the corresponding Update pushbutton to initiate the change The Access Code number is for manufacturer use only No adjustment to this code can b...

Page 10: ...ce function adjustment available To adjust the contrast use the corresponding arrow keys Adjustment levels from 1 to 7 can be made The red green blue bars show what these colours will look like at the current contrast adjustment level 3 4 Belt Lubrication The TITAN Trainer comes with an automatic Belt Lubrication System BLS The BLS is equipped with a lubrication fluid low level detector and an aut...

Page 11: ... miles set point is the number of miles in between lube cycles This setting is adjustable from 10 to 99 miles LUBE DURATION SECONDS The lube duration is the number of seconds the lubrication fluid is applied This setting is adjustable from 10 to 30 seconds The default lubrication cycle is a lubrication application for 10 seconds every 7 days or 59 miles which ever comes first Under some conditions...

Page 12: ...be cycle the accumulated miles and days since the last lube will be reset to 0 Below depicts the message that appears during a lube cycle Belt Lube Setup Screen 3 5 Incline Setup Once the treadmill is positioned and on the level the incline should be zeroed To zero the incline ensure the control power is on see section 3 2 for control power application from the MAIN screen press the SYSTEM MAINTEN...

Page 13: ...urrent incline of the trainer INCLINE RAW PLC This display is the trainers controller digital value of the actual incline position This value is used at the factory for incline calibration purposes only INCLINE FACTOR This adjustment is used by the factory to calibrate the incline position transducer This adjustment is not available to the user 3 6 USB Functions The trainer is equipped with a USB ...

Page 14: ...nce Page 14 of 33 USB Functions Screen When the USB drive is plugged back into the system the indicator will be green and read USB READY TO USE when the system has accepted the drive and is able to write training data to the drive It may take a few minutes for the system to accept the drive USB Functions Screen 3 7 Motor Amps The MOTOR AMPS screen displays the belt motor current in amperes ...

Page 15: ...Model 1677 2 Publication No 1760 260 R1 Chadwick Engineering Ltd TITAN Trainer Model 1677 2 Installation Operation Maintenance Page 15 of 33 Motor Amps Screen 3 8 Miles Run The MILES RUN screen displays the Trainers total miles run Miles Run Screen 4 0 Trainer Operation ...

Page 16: ...l power is off Note Even with power off the Programmable Logic Controller PLC and the Main Screen remain powered In addition to the message the Power On Off green illuminated pushbutton to the left of the touch screen will be off not illuminated To turn the control power on first ensure the emergency stop is not depressed Press the green Power On Off pushbutton to the left of the touch screen The ...

Page 17: ...is displayed for the Horse Name the trainer will not permit operation 5 Stumble Sensor Tripped During treadmill operation the stumble sensor detected the reflector on opposite side indicating the horse stumbled or fell To restart ensure the horse is ready and in position Press the stop button to reset the alarm A manual or automatic cycle can now be started 6 Tail Strap Tripped During treadmill op...

Page 18: ...ycle time speed incline and also either select or enter a horse name The data logging system is active and recording To start a manual cycle the manual cycle screen must be displayed Press the start pushbutton on the operator control panel to the right of the touch screen To stop the cycle press the Stop pushbutton To resume a cycle that has been stopped press the Resume pushbutton Pressing the St...

Page 19: ...ocated to the right of the Time Set Display or press the Time Set Display A numeric keypad will pop up key in the desired cycle time and press enter to accept The manual cycle screen also includes a time left display Speed Speed can be adjusted before and during treadmill operation between 0 0 to 15 0 miles per hour To adjust the speed use the up and down increment decrement arrow keys located to ...

Page 20: ...ly stored horse names can be selected by pressing the Select Horse display Alternately a new horse name can be entered manually by pressing the Horse Name Display An alpha numeric key pad will pop up Once the name has been keyed in press the enter ENT button to accept the entry This name will not be stored in memory If a horse name has not been stored press the Select Horse Display then the Setup ...

Page 21: ...ance Page 21 of 33 Manual Cycle Large Display Screen 4 4 2 Auto Cycle To initiate an automatic training cycle from the main screen select Auto Cycle The screen will change to the Select Horse and Training Program screen which displays the current Horse Name Program Number as well as the post program cool down time setting and cool down speed setting Select Horse and Training Program Screen ...

Page 22: ...en will appear as depicted below The first twenty horses are displayed To view the next 20 horses touch the MORE HORSES button in the lower left hand corner the next 20 horses will be displayed To select a horse touch the cell with the horse s name Select Horse Screen Program Number The last program the selected horse was trained on will be displayed below the horse name The user can change this p...

Page 23: ...hange Cool Down Speed The speed at which the horse cools down can be adjusted by using the up and down arrow buttons located to the right of the Cool Down Speed display or by touching the Cool Down Speed Display A numeric entry keypad will appear Type in the desired cool down speed and press the Enter key to accept the change Cool Down Incline The incline during the cool down cycle is fixed at 0 d...

Page 24: ...ycle Start To start the auto cycle press the Start pushbutton to the right of the touch screen Auto Cycle Stop Pause To stop or pause the auto cycle press the Stop pushbutton to the right of the touch screen Auto Cycle Resume If the auto cycle was stopped prior to finishing the cycle and providing the user has not left the Auto Cycle Screen the cycle can be resumed by pressing the Resume pushbutto...

Page 25: ... 1 Horse Name Configuration The trainer is shipped with horse names pre configured from HORSE1 to HORSE40 To customize these horse names from the MAIN screen touch the SETUP HORSE NAMES button The EDIT HORSE NAMES screen will appear The first twenty horses are displayed To view the next 20 horses touch the MORE HORSES button in the lower left hand corner the next 20 horses will be displayed To sel...

Page 26: ...pped with 20 pre configured programs To customize these programs from the MAIN screen touch the SETUP TRAINING PROGRAMS button The SELECT PROGRAM screen will appear To select a program to edit touch the desired program to be changed Select Program Screen Once the program is selected the PROGRAM EDIT screen will appear with the current settings of the program selected as depicted below The program ...

Page 27: ... program Each segment represented by bar graphs includes a speed setting and an incline setting To edit these settings for each segment use the left and right arrow keys at the bottom of the screen to select the segment to be edited The active segment for editing will flash Program Edit Screen To save the changes made to the program touch the SAVE button If the return button is pressed a warning m...

Page 28: ...n operation The sensor must detect a reflected beam every 2 hours or an alarm is generated This alarm indicates that the photo sensor reflector is not functioning either because of dust on the lenses or a damaged sensor Dust can be wiped off with a clean dry cloth Tail Strap Tension Under high tension the tail strap will release from the anchor point on the right side of the machine High strap ten...

Page 29: ...endix A for order form The reservoir fill cap is located under the operator control station on the top of the side cover Bearing Lubrication Roll bearings are located at each end of the idler roll and driven roll The idler roll bearings are mounted in the roll Grease fitting access is gained through the access hole in the belt tension adjusting plates The driven roll bearing grease fittings are lo...

Page 30: ...cation interface and a database The database contains the TITAN Trainer log information The software application interface retrieves the database information and formats it to display useful report summary or chart information Data is transferred from the TITAN Trainer to the TITAN Trainer report tool with a USB pen drive The flow of information occurs from the TITAN Trainer to the USB pen drive t...

Page 31: ...excercised by a horse Runs are displayed for the horses and dates that are selected in the combo boxes at the top of the screen The horses and dates that appear in the combo boxes are dependent on each other s value For example upon selecting a date only horses that ran on that day will appear in the horse combo box If a single date is chosen a second combo box will appear below the first date If ...

Page 32: ...ning data can be transferred from the pen drive or from any selected folder Simply follow the prompts in the software to select another folder Training data is normally removed from the pen drive although the user may deny removal following the upload operation Press the Upload Training Logs button to open a file browsing window Select a file on the USB pen drive and click OK to begin the uploadin...

Page 33: ...g from this location 8 4 Backup Database The report tool database can be backed up by clicking the Backup Database button on the ribbon toolbar Click this button and a file save window will open select the file save location and click save to complete the backup process To restore a backup database simply replace the database file C Program Files TITAN Trainer Titan Trainer Report Tool V1 0_BE acc...

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