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CGS SAM-1000 DPS, Operating Instructions Manual

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SAM-1000_DPS

Operating instructions

Language: English

Revision: 

Version 2.0 (Software V3.0.1)

Issue: 

June 2022

NOTE

Read these operating instructions carefully before assembly, 
installation and implementation.

These operating instructions are also available as a digital document on:

www.cgs-company.de/downloads/MDZ_E_B_SAM-1000_DPS.pdf

MDZ_E_B_SAM-1000_DPS_2.0

Summary of Contents for SAM-1000 DPS

Page 1: ...tware V3 0 1 Issue June 2022 NOTE Read these operating instructions carefully before assembly installation and implementation These operating instructions are also available as a digital document on w...

Page 2: ......

Page 3: ...4 Installation assembly information 12 5 Setup and function 13 5 1 Functional description 13 5 2 Mechanical design 15 5 3 Dimensional drawing 15 5 4 Connection drawing 16 5 5 Gas flow schematic 17 5 5...

Page 4: ...2 Cleaning the interior 37 10 3 Cleaning the control panel 37 11 Connection options 38 12 Technical data 39 13 Order numbers 40 14 Delivery contents 41 15 Spare part list 42 16 Appendix A EU Declarat...

Page 5: ...re specially trained or have relevant knowledge in the field of automation technology measurement control and feedback control systems Knowledge and technically correct implementation of the safety in...

Page 6: ...circuits high pressures and aggressive and hazardous media For devices with explosion protection They are authorised trained or instructed in carrying out work on electrical circuits for hazardous sy...

Page 7: ...nges due to further development 1 8 Delivery information The respective scope of delivery is listed in the shipping documents accompanying the delivery based on the valid contract Please observe the c...

Page 8: ...riesandanyunauthorisedmodifications and changes are not permitted for safety reasons and exclude liability by CGS for any resulting damages Claims for damages are excluded regardless of the legal grou...

Page 9: ...epresenting the highest degree of danger will be used If a warning triangle is used to warn against personal injury then the same warning can be added to warn against property damage DANGER indicates...

Page 10: ...kaging material The system components are to be transported as far as possible in the package to the installation site and kept in the package until assembly 3 2 Shipping labels Symbols are attached o...

Page 11: ...nce adjuster to record the damage and provide advice for securing claims against third parties and for measures to mitigate the damage incurred Never change the status of the consignment and its packa...

Page 12: ...device can subsequently be properly operated according to the operating instructions and applicable safety regulations Before opening the device disconnect it from the power supply in any case Require...

Page 13: ...s valve is to purge the sample stream before it will be measured This ensures a fast supply of fresh gas to the system The gas flow of the bypass purge must be adjusted by a mechanical flow meter and...

Page 14: ...ompact solenoid valve block minimizes dead volume and achieves fast response times of the analyser system For example trace analysis is the best application for such systems The sample module is equip...

Page 15: ...module to be mounted in a 19 cabinet or frame The heigth is 4 HU Double housing with screwed front cover Control unit Valve block Relief block Bulkhead fitting flow metere and pressure regulator 5 3 D...

Page 16: ...is required for setting Turning to the right increases the pressure flow Turning to the left decreases the pressure flow Picture 5 2 Back side and connections of the SAM 1000_DPS 5 4 Connection drawin...

Page 17: ...h ATM FI10 0 300l h FI11 job number project name name date chkd date appr name File Developed by R Keltenstra e 3 D 85095 Denkendorf Developed by File name appr date chkd date name project name job n...

Page 18: ...Mess und Entwicklung SAM1000_XXX 1K11 1K21 1K12 1K22 1K13 1K23 1K14 1K24 1K15 1K25 1K16 1K26 1 2 3 4 5 6 1 2 3 4 5 6 BPR Gasschema 2 Bypass f r alle Messstellen 1K32 1K31 1K33 1K34 1K36 1K35 P I PI1 N...

Page 19: ...FI3 FI4 FI5 1 2 3 4 5 6 1 2 3 4 5 6 R Keltenstra e 3 D 85095 Denkendorf Developed by File name appr date chkd date name project name job number 12 01 16 Wendlik Regeltechnik GmbH CGS Analysen Mess und...

Page 20: ...3 4 5 6 7 R Keltenstra e 3 D 85095 Denkendorf Developed by Copying or distribution not permitted without our written permission File rev name appr date chkd date name revision draw project name job nu...

Page 21: ...Kopieren oder Weitergabe nur mit unserer schriftlichen Genehmigung gestattet Datei nd Name geneh Datum gepr Datum Name Revision Keltenstra e 3 D 85095 Denkendorf 15 11 17 j spitz Regeltechnik GmbH CG...

Page 22: ...Flow display bypass quick purge 0 300 l hh 1 3 Display operation mode a Grey Color manual operation b Green Color DCS control 1 4 Overview of displayed devices The status overview will be displayed i...

Page 23: ...re 6 2 Device overview 1 1 Overview of displayed devices 1 2 Label activated devices 1 3 Measurement value 1 4 Status description analyzer 1 5 Status display analyzer a Green b Orange c Red d Grey 1 6...

Page 24: ...1 4 Flow display bypass quick purge 0 300 l h 1 5 Flow display bypass sample streams 0 60 l h 1 6 Activation 3 2 way bypass valves number 1 6 1 7 Needle valve bypass schematic display 1 8 Activation b...

Page 25: ...utomatically User name user Password 0100 Operator level User name it Password 0100 IT admin level 1 1 See picture 6 8 1 2 See picture 6 9 1 3 See picture 6 10 1 4 See picture 6 11 1 5 Log out user 1...

Page 26: ...ress 1 126 1 3 Selection of transmission range in accordance to Siemens S7 protocol 1 4 Firmware Version 1 5 Accept changes and restart device only for storage of Profibus address necessary 1 6 Change...

Page 27: ...27 55 E Product SAM 1000_DPS Revision 2 0 Issue June 2022 1 1 Activate SNMP 1 2 Enter SNMP datas 1 3 Accept changes and restart device 6 8 SNMP 1 1 1 2 1 3 Picture 6 11 SNMP...

Page 28: ...following modules are to be set up with the GSD file The order and size of the modules must be observed for correct function 7 2 Profibus Module oversight PROFIBUS SAM 1000_DPS Module Number Data type...

Page 29: ...DO13 A2 5 BOOL DO14 A2 6 BOOL DO15 A2 7 BOOL DO16 3 3 BYTE A3 0 BOOL 3 2 way bypass switch valve AP1 DO17 A3 1 BOOL 3 2 way bypass switch valve AP2 DO18 A3 2 BOOL 3 2 way bypass switch valve AP3 DO19...

Page 30: ...Signal to virtual output DO60 DO60 A8 4 BOOL Signal to virtual output DO61 DO61 A8 5 BOOL Signal to virtual output DO62 DO62 A8 6 BOOL Signal to virtual output DO63 DO63 A8 7 BOOL Signal to virtual ou...

Page 31: ...L Feedback sample gas valve to AP3 E1 5 BOOL Feedback bypass valve to AP3 E1 6 BOOL Feedback sample gas valve to AP4 E1 7 BOOL Feedback bypass valve to AP4 5 2 BYTE E2 0 BOOL Feedback sample gas valve...

Page 32: ...edback from DO48 5 7 BYTE E7 0 BOOL Feedback from DO49 E7 1 BOOL Feedback from DO50 E7 2 BOOL Feedback from DO51 E7 3 BOOL Feedback from DO52 E7 4 BOOL Feedback from DO53 E7 5 BOOL Feedback from DO54...

Page 33: ...34 E12 2 BOOL Signal from virtual Input DI35 E12 3 BOOL Signal from virtual Input DI36 E12 4 BOOL Signal from virtual Input DI37 E12 5 BOOL Signal from virtual Input DI38 E12 6 BOOL Signal from virtua...

Page 34: ...virtual Input DI63 E15 7 BOOL Signal from virtual Input DI64 8 8 1 WORD EW16 WORD Sample gas pressure 0 4bavr AI9 8 2 WORD EW18 WORD A10 8 3 WORD EW20 WORD Bypass 1 0 60l h AI1 8 4 WORD EW22 WORD Bypa...

Page 35: ...ed for configuration in the Profinet master The following modules are to be set up with the GSDML file The order and size of the modules must be observed for correct function 7 6 Profinet Module overs...

Page 36: ...DO13 A2 5 BOOL DO14 A2 6 BOOL DO15 A2 7 BOOL DO16 2 3 BYTE A3 0 BOOL 3 2 way bypass switch valve AP1 DO17 A3 1 BOOL 3 2 way bypass switch valve AP2 DO18 A3 2 BOOL 3 2 way bypass switch valve AP3 DO19...

Page 37: ...Signal to virtual output DO60 DO60 A8 4 BOOL Signal to virtual output DO61 DO61 A8 5 BOOL Signal to virtual output DO62 DO62 A8 6 BOOL Signal to virtual output DO63 DO63 A8 7 BOOL Signal to virtual ou...

Page 38: ...L Feedback sample gas valve to AP3 E1 5 BOOL Feedback bypass valve to AP3 E1 6 BOOL Feedback sample gas valve to AP4 E1 7 BOOL Feedback bypass valve to AP4 4 2 BYTE E2 0 BOOL Feedback sample gas valve...

Page 39: ...edback from DO48 4 7 BYTE E7 0 BOOL Feedback from DO49 E7 1 BOOL Feedback from DO50 E7 2 BOOL Feedback from DO51 E7 3 BOOL Feedback from DO52 E7 4 BOOL Feedback from DO53 E7 5 BOOL Feedback from DO54...

Page 40: ...34 E12 2 BOOL Signal from virtual Input DI35 E12 3 BOOL Signal from virtual Input DI36 E12 4 BOOL Signal from virtual Input DI37 E12 5 BOOL Signal from virtual Input DI38 E12 6 BOOL Signal from virtua...

Page 41: ...virtual Input DI63 E15 7 BOOL Signal from virtual Input DI64 7 7 1 WORD EW16 WORD Sample gas pressure 0 4bar AI9 7 2 WORD EW18 WORD A10 7 3 WORD EW20 WORD Bypass 1 0 60l h AI1 7 4 WORD EW22 WORD Bypas...

Page 42: ...42 55 E Product SAM 1000_DPS Revision 2 0 Issue June 2022 8 Application example...

Page 43: ...e filter frits loosen the Allen screws and remove the connection Remove the O ring and take out the filter Before inserting the new filter and O ring clean the contact surfaces of the O ring so that i...

Page 44: ...y carefully blow out the interior with a compressed air gun 10 3 Cleaning the control panel Clean with warm or hot water if necessary add a slightly acidic neutral or slightly alkaline cleaning agent...

Page 45: ...Measuring gas fl ow alarm SAM fault messages Measured value Fault messages Measuring gas fl ow alarm Measuring point valve Bypass valve Measuring gas Test gas Zero gas Bypass valve PCS SAM 1000_DPS Pr...

Page 46: ...ch Web Panel Communication Profibus DP Profinet Remote control Ethernet Analog inlets max 10 4 20 mA 1 internal use max 9 free Digital outlets max 56 24 VDC 18 internal use 6 spare internal max 32 fre...

Page 47: ...numbers TYPE 1 Sample handling module SAM 1000_DPS 6 fold without continuous bypass 1032512 TYPE 2 Sample handling module SAM 1000_DPS 6 fold with continuous bypass 3 2 way valve 1034147 TYPE 3 Sample...

Page 48: ...iately after receipt check whether the shipment has arrived complete and without damage SAM 1000_DPS 1x Documentation 1x Multipoint connector 16 pole with tension relief 10x Multipoint connector 8 pol...

Page 49: ...r 1 L min 1026752 16 1 Pcs Male connector with fixing flanges 16 pole Pin spacing 3 5 mm 0 138 in screw mounting 1032814 17 1 Pcs Female connector 16 pole with integrated push buttons Pin spacing 3 5...

Page 50: ...ngen Safety requirements for electrical equipment for measurement control and laboratory use Part 1 General requirements DIN EN 61010 2 010 2015 05 VDE 0411 2 010 2015 05 Sicherheitsbestimmungen f r e...

Page 51: ...tige Produkt wurde nach technischen Gesichtspunkten in einem Qualit ts sicherungssystem gepr ft und kontrolliert Quality certificate Hereby we confirm that our products were produced and examined afte...

Page 52: ...SAM 1000_DPS Gaskomponente gas compontent Sauerstoff oxygen Anwendung application Gasanalyse Sauerstoff l und Fettfrei gas analysis oxygen free of oil and grease Sauerstofff hrende Komponenten oxygen...

Page 53: ...offverbindungen Wasser Lacken Anstrichsystemen und anderen Beschichtungen losem Rost Walzhaut F llmaterial Schwei verf rbungen und Schwei spritzern General confirmation certification for oxygen applic...

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