CERTIFIED 060-3742-2 Instruction Manual Download

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INSTRUCTION
MANUAL

27" (69 CM) 2-STAGE SNOWBLOWER

model number 060-3742-2 | Contact us: 1-844-428-7277

WARNING

MACHINE IS WITHOUT ENGINE OIL, PROPERLY FILL ENGINE OIL
PRIOR TO USE TO PREVENT ENGINE DAMAGE.

Summary of Contents for 060-3742-2

Page 1: ...e operating this snowblower and save it for reference INSTRUCTION MANUAL 27 69 CM 2 STAGE SNOWBLOWER model number 060 3742 2 Contact us 1 844 428 7277 WARNING MACHINE IS WITHOUT ENGINE OIL PROPERLY FILL ENGINE OIL PRIOR TO USE TO PREVENT ENGINE DAMAGE ...

Page 2: ... happy to assist you Read and understand this instruction manual thoroughly before using the product It contains important information for your safety as well as operating and maintenance advice Keep this instruction manual for future use Should this product be passed on to a third party this instruction manual must be included For Customer Assistance Please Call 1 844 428 7277 ...

Page 3: ...kTheEngine 19 Operation 19 StartingTheEngine 19 StoppingThe Engine 21 OperationAtHighAltitude 21 OperatingThe Machine 21 ControlLevers 21 DriveSystem 22 AdjustingTheSnow DischargeDirectionAndHeight 22 AdjustingThe SnowShoes 23 AfterUse 24 Maintenance 24 Servicing 24 SafetyPrecautions 24 Maintenance 25 RegularServicePeriods 25 Refueling 26 AddingFuel 26 CheckEngineOilLevel 26 OilChange 27 Replacing...

Page 4: ...ngon slippery surfaces 4 Adjusttheauger housingheighttoclear gravel orcrushedrocksurface 5 Neverattempt tomakeany adjustments whiletheengineis running exceptwhere specifically recommended inthemanual 6 Letengine and machine adjustto outdoor temperatures beforestarting to clear snow 7 Theoperationofany powered machine canresult inforeignobjects being thrown into theeyes Always wearsafety glasses or...

Page 5: ...tthesnowblowerforany damage andrepairthedamagebeforerestarting andoperatingthesnowblower 4 Iftheunitshould startto vibrate abnormally stopthe engineand check immediatelyforthe cause Vibrationis generallya warning oftrouble Vibration typically indicates amechanical problem has occurred 5 Stop theengine whenever youleavethe operating position beforeuncloggingthe augerhousing or discharge guide and w...

Page 6: ...rcut 23 Donot touchhotenginecomponentslike themuffler muffler guardorengine block duringoperation ofthesnowbloweras they willcauseburns 24 Shouldtheunitstop discharging snow forany reason release thecontrols to stopand inspectfor anylodgeditemsor damaged parts in theaugerhousing CLEARING A CLOGGED DISCHARGECHUTE Hand contact with therotating impellerinside thedischargechuteis themostcommoncause of...

Page 7: ...Z87 1 Symbol Name Designation Explanation SafetyAlert Thismachinewasbuilt to beoperatedaccording to thesafe operation practicesinthismanual Aswith anytype of power equipment carelessness orerroron thepartof the operatorcan resultin seriousinjury Thismachine iscapable of amputating fingers hands toesand feetandthrowing foreign objects Failureto observe the safetyinstructions couldresultinserious in...

Page 8: ...nterpretationofthese symbols will allowyoutosafely operatetheproduct Symbol Name Designation Explanation EngineStart Followstepstostart engine 0W 30 CheckOil Level Recommendedoilis 0W 30 Theenginecanbe seriouslydamagedwithout oil Alwayschecktheoil levelbeforeusing The machinemustberesting firmlyon levelgroundwhen checking CheckFuel Level Useclean fresh regular unleadedgasolinewitha minimumoctanera...

Page 9: ...hekeyhole 3 5x ColdPrime Tostartacoldengine prime3 5times WarmPrime Tostartawarmengine DONOTprime RecoilStart Pulltherecoilstartergrip tostartmanually Choke OFF Whentheenginestarts movethechoketorun position Stop Followstepstostop FuelValve OFF Movethefuelvalveleverto theOFFposition Remove EngineKey Removetheenginekey ...

Page 10: ...uger Impeller CleanOutTool DischargeChute DischargeDeflector DischargeChute Rotation Lever DischargeChute LeverGuide AugerControlHandle SpeedAdjustingHandle ShearPinandClip Storage ENGINE Key safety lock out PrimerBulb ThrottleLever ChokeLever FuelValve On Off Oil Drain Plug Recoil StarterGrip Electric StartButton FuelCap Oil Fill and Level Check Cap 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 10 10 11 12...

Page 11: ...11 Features 1 1 2 10 8 7 9 6 3 4 5 16 17 2 15 5 12 13 14 6 8 7 9 10 3 4 18 11 ...

Page 12: ...eassembly partswithout scratchingpartsorcutting tires Alternatively withteam lifthelp lift thebaseofthe snowbloweroutofthecarton andplaceiton aflattened cartontostartassembly 5 Now you areready forassembly ADDITIONALPARTS Part PartQty Usage ShearPin forauger 4 Spare part Clip forauger 4 Spare part StarterElectricCord 1 Accessory TOOLSREQUIRED Tool Size Wrench included 10 12 Cross head Screwdriver ...

Page 13: ...8All metalhexagon flangelocknut 2 9 1 Size 12Wrench Speedcontrol connecting lever 1 Clip 3 1 2 N A Snowdischarge support 1 M6 20Hexagon flangebolt preassembled 4 1 2 Size 10Wrench M6All metalhexagon flangelocknut preassembled 4 2 3 Size 10Wrench Snow discharge chute 1 M8 45Hexagonflange bolt preassembled 5 1 2 Size 12Wrench M8All metalhexagon flangelocknut preassembled 5 2 2 Size 12Wrench Discharg...

Page 14: ...742 2 contact us 1 844 428 7277 14 Part PartQty HardwareNeeded Hardware Qty Hardware Reference Tool s Needed Augercontrol handle 1 Augercontrol wire assembly N A Self drive controlhandle 1 Self drivecontrol wire assembly N A ...

Page 15: ...machinewillonlymovewhenthedrivecontrolisengagedwhentheengineison It isoptional toslideonewheel pastthepin holein theaxleandtoplacethelockingpinintotheaxleoutsidethewheelwithout locking itintothedriveaxle Thiscreatesapivotwheel thatallowstheoperatortoeasilyturnthesnowblowerduringuseby using the freewheel asa pivotpoint Though thismakesturningeasier itdecreasesdrivewheeltractionby50 Discharge chute ...

Page 16: ...A and partB oftheauger control wiretogetanatural tensionstation for thewire Fig 5 5 Hook theself control wireintothe self drivehandleinthesameway Auger control handle Self drive control handle Part A Bolt Part B Figure 5 NOTICE In the process of operation if the auger or drive control handle is too loose screw the bolt Fig 5 of part A to get a natural tension station for the wire Check the slack o...

Page 17: ...e mainbodywith bolts 4 1 Fig 6 5 Tightenallnuts 4 2 asshown Fig 6 Donotovertighten Discharge support 4 1 4 2 Figure 6 SNOWDISCHARGE CHUTE 1 Removethe bolts 5 1 and nuts 5 2 on thesnowdischarge support Hold bolts and nuts fornext step Fig 7 2 Put thesnowdischargechute onthebase ofunit s body Tightenthecomponent on thesnowdischarge supportusing bolts 5 1 Fig 7 and nuts 5 2 Fig 7 Becarefulnottodeform...

Page 18: ...y 2 Insertthe leverthroughthedischarge chute bracketon thelower handle and then intotheholeofthe gear Fig 8A 3 Align theleverandthegear andthen connecttheRpin 5 3 Fig 8B 4 Checkthesnow dischargechutebyturning itfullyinboth directions Thedischarge chute shouldrotatefreely Snow discharge bracket Lever Figure 8A Gear 5 3 Figure 8B WARNING Ensure the R pin is positioned as shown in Fig 8B ...

Page 19: ...ngine can be seriously damaged without oil Always check the oil level before using The machine must stand on level ground when checking Engine key and throttle lever plastic piece need to be attached before first use These parts may be attached to the recoil starter grip Please remove the key and throttle lever from the recoil starter grip and attach install properly OPERATION STARTINGTHE ENGINE R...

Page 20: ... WARNING Never fill fuel tank indoors with engine running or until the engine has been allowed to cool for at least 15 minutes after running CAUTION To prevent damaging the electric starter do not run it more than 10 times at intervals of 5 seconds on then 5 seconds off If the engine does not start after this series of attempts allow the starter to cool for at least 40 minutes before trying to sta...

Page 21: ...lectthecorrecthigh altitudemainjet it isnecessary toidentify the carburetormodel Forthispurpose a codeis stampedonthesideofthecarburetor Select thecorrecthighaltitudejetpartnumber correspondingtothecarburetor codefoundon yourparticularcarburetor Carburetor Code Main Jet Jet Part Number Altitude 16100 Z0S0110 0009 Main Jet 16161 Z0S0110 0000 High Altitude 16161 Z0S0210 0000 914 1828m 3000 6000 High...

Page 22: ...mslowestpositionR1to fastestpositionR2 Faster Slower Adjusting the self propelleddrive system 1 Release theself drive controlhandleto bring the snowblowertoastop 2 Move the speed controllever tothegear eitherforwardorreverse thatyou require Fig 11 3 Presstheself drivecontrolhandle to engage thedrive system R2 1 R1 6 Figure 11 ADJUSTINGTHE SNOW DISCHARGE DIRECTION AND HEIGHT Changedischarge directi...

Page 23: ...wer There is a risk for personal injury if these are thrown out at high speed Ensure the shoes are adjusted the same on both sides CAUTION Do not at any time make any adjustments to machine without first stopping the engine and disconnecting the spark plug wire CAUTION Before changing height stop engine and disconnect spark plug cable Onunevenground e g gravelpaths theshoes should beadjusted toabo...

Page 24: ...ne is offbeforeyoubegin any maintenanceorrepair This will eliminate several potential hazards Carbon monoxidepoisoningfrom engine exhaust never runthe machine indoors Theexhaustfumes containcarbon monoxide avery toxic gas Burns from hot parts lettheengine cool for30minutes before touchinghotparts Injury from movingparts read the instructions beforeyou begin andmake sureyou havethetools and skillsr...

Page 25: ...veryyearor 150hrs EngineOil Checklevel Change Spark Plug Check Clean Replace SparkArrester optional parts Clean IdleSpeed Check adjust 1 ValveClearance Check adjust 1 Fuel Tank and Strainer Clean 1 Fuel Line Check Every 2 years replace if necessary 1 1 These items should be serviced by your servicing dealer unless you have the proper tools and are mechanically proficient Refer to manual for servic...

Page 26: ...pstickandwipeit clean Fig 15A WARNING Gasoline is highly flammable and explosive and you can be burned or seriously injured when refueling Stop engine and keep heat sparks and flame away Refuel only outdoors Gasoline is poisonous be careful not to touch or breathe in the vapour 3 Insertthe oil cap dipstick intotheoilfiller neck butdonot screwit in thenremove it tocheck theoil level Fig 15B 4 Ifthe...

Page 27: ...levelposition fillto theupperlimit markon the dipstickwith therecommendedoil 0W 30 Fig 17 WARNING Running the engine with a low oil level can cause engine damage Engine oil is poisonous be careful not to touch it With engine off but still warm disconnect the spark plug wire and keep it away from the spark plug We suggest you take used oil in a sealed container to your local recycling centre or ser...

Page 28: ...INGSHEARPINS TheaugerhousingisshowninFig 18A Theaugersaresecuredtothespiralshaftwith shearpins a andclips b Fig 18B Ifthe augershouldstrikeaforeignobjectoricejam thesnowblowerisdesignedsothatthelock pinsmayshear Iftheaugerswillnotturn checktoseeif the lockpinshavesheared Fig 18B Replacement shearpinsandclipsarefoundon thebackofthe controlpanel Fig18C Figure 18A a b Figure 18B Figure 18C ...

Page 29: ...nter clockwisewhile atthesametime rotatingtheboltupward toreach the position ofthenut Fig 19 Bolt Nut 1 4 3 8 Figure 19 ADJUSTING AUGER CONTROL CABLE Makesurethat thetensionontheaugercontrol cableis adjusted soithas between 1 4 3 8 6 4 9 5 mm ofmovement This movement canbe acquired by measuring thedistancethe engagementpaddlemoves from its starting position and thepointitbecomes taut and starts to...

Page 30: ... 2 Removeclip andwasher Fig 22A pull supportrod way outfrom othersideof snowblower Fig 22B Figure 22A Figure 22B 3 Removethe2 bolts 20mm 30mm holding thebelt guard Fig 23 Notethe spring is looseatthis point Figure 23 4 Carefully pivotthesnowblowerupand forward sothat it rests ontheauger housing Place apieceofcardboard or moving blanketontheground before tippingforward Makesure all fluidsare remove...

Page 31: ...asthey are springloadedandcouldcause injury when thebeltiscut Figure 25A Figure 25B 7 Slipthenewaugerdrivebelt intothe compartmentfrom the bottom ofthe snowblower placing it around thebottom oftheaugerdrivepulley and slipping it around thefrontpulleyontheengine Ensurethebeltis positioned between the bottom belt guard and thebottomofthe auger drive pulley You may need toremove thebolt holdingthelow...

Page 32: ...he frontpulley and theauger drive pulley pull theaugeridler pulleyback away fromthe beltand slipthebeltinsidethepulley You canpulltherecoiltorotatethepulleyto help get itseated Fig 28 Figure 28 10 Placethebelt guard back intoplace and install the 20mm 30 mm boltsthatwere removed earlier Oncereinstalled make surethereis equal distanceonbothsides between thepulley and theguard Fig 29 Figure 29 ...

Page 33: ...oensurethe idlerpulleyisproperly engagingthebelt Fig 31 Under thebeltcoverarea make surethedistance onboth sidesbetween the guideandpulley isthe same Figure 31 13 Reinstallthebase framecover 14 Installtheplastic beltcoverusing two M6 16 bolts setasidefrom an earlierstep Torqueuntilsnug Donotovertightenoryou risk damagingtheplastic beltcover 15 Performa drivetest toconfirm everything is inworking o...

Page 34: ...s 1 Removethe plasticbeltcover 4 onthe front ofthe engineby removingtwoM6 16 bolts 5 Fig 32 4 5 Figure 32 2 Pullout theRpin Fig 33 Figure 33 3 Removetheleverfrom thedischarge chute bracket Fig 34 Figure 34 4 Unscrewtheboltofauger controlwire Fig 35 Figure 35 NOTICE To prevent spillage remove all fuel from the tank by running the engine until it stops Do not attempt to pour fuel from the engine Dis...

Page 35: ... Unscrewtheboltonthe beltguard Fig 38 Figure 38 8 Slipthedrivebeltoffthe pulley Removeand replacethebeltinreverseorderensuring thatthenewbeltis belowthe spring loaded idler pulley Fig 39 Figure 39 9 Placethe beltguard back intoplaceand installthebolts 20mm 30mm that were removed earlier Once reinstalled make surethereis equal distanceonbothsides betweenthe pulleyand theguard Fig 40 Figure 40 ...

Page 36: ...using Placeapieceofcardboardor movingblanketonthegroundbefore tippingforward Makesureallfluidsare removedandsparkplugisdisconnected 2 Remove thebaseframecover 1 from the undersideofthesnowblower by removing thesixM6 16 screws whichsecuresit Fig42A 3 Removetheright wheel 2 byremoving the axlepinon it Fig 42B 1 Figure 42A 2 Figure 42B NOTICE If the snowblower fails to drive with the drive control en...

Page 37: ...position thehexshaftdownward andtotheleft beforecarefully slidingthe friction discassembly 5 offtheshaft Fig 44 5 Figure 44 6 UnscrewthesixM6 16 bolts 6 ofthe frictiondisc assembly todiscard theworn frictionwheel rubberring 7 and replace witha newone Fig 45 6 7 Figure 45 7 Followtheprevious steps inreverseorder to reassembletheparts Fig 46 Figure 46 8 Performa drivetest toconfirm everything is inw...

Page 38: ...rthatwouldotherwisecausestarting problems Ifthemachineistobestoredfora longerperiod than30days thefollowingprocedures are recommended 1 Startthe engineandletitrun untilitstops duetolackoffuel 2 Changethe engineoilifithasnotbeen done for 3months 3 Removethe sparkplugandemptyalittle engine oil about1oz 30mL inthehole Cranktheengine acoupleoftimes Replace thesparkplug 4 Cleanthewholemachine thoroughl...

Page 39: ...iameter 12 30cm ClearingWidth 27 69cm ClearingHeight 21 53cm WheelDiameter 15 38 1cm ENGINESPECIFICATIONS Brand Champion PowerEquipment Displacement 301cc EngineModel R300S StartType Electric Recoil OILSPECIFICATIONS OilCapacity 37 2fl oz 1 1L OilType 0W 30 FUELSPECIFICATIONS FuelCapacity 135 3fl oz 4 0L ...

Page 40: ...Specifications model no 060 3742 2 contact us 1 844 428 7277 40 PARTSLISTDIAGRAM ...

Page 41: ...230001N Sled δ5 159 7 85 Black 2 22 23035000250001N BigHousingAssembly 27 Black 1 23 23062000160001B RightTrigger Black 1 Part Number Description Qty 24 23068000235000A Self DrivingCable Assembly 970mm 1 25 30313090025000 HexagonLockingNut M8 WhiteZinc 1 26 30323060015000 Flange Locking Nut M6 AllMetalHexagon Blue White Zinc 22 27 23092000075000A Bracket SnowRemoval δ1 2 39 2 30 4 13 White Zinc 2 ...

Page 42: ...135000A WormBracket 64 40 24 Black 1 66 23062000415000C ConnectionPlate T 3 5 140 98 5 148 1 Part Number Description Qty 67 30333040045000 SerratedAnti SlipAnd Anti LooseHexagon FlangeNut M8 Blue White Zinc 5 68 23041000330001A WormProtectionCover Pp Gf30 Black 1 69 30213020045000 Machine TeethScrew M6 16 WhiteZinc 3 70 23024000195000A SpacerBushing Worm WheelPlate Ø29 Ø25 6 1 71 23072000115000B W...

Page 43: ...rooveBallBearing 6203RS 2 113 23033000115000B Large SynchronousPulley Shaft Ø17 Ø20 39 3 Black 1 Part Number Description Qty 114 30213010035000 CrossRecessed CountersunkHeadScrew M6 12 Blue White Zinc 6 115 23034000195000A LargeSynchronousPulley SidePlate Ø169 5 1 116 23034000185000C LargeSynchronousPulley Ø170 1 117 3091308004 HexagonFlange Bolt M8 35 BlueWhiteZinc 1 118 3101301007 FlatKey B7 7 6...

Page 44: ...ger Black 1 150 20121000315000A OpenEndWrenches 10 12mm WhiteZinc 2 151 23061000140001C HandleSheath PVC Black 2 152 23063000195000B GearConnectingRod 547 M8 Black 1 153 23063000215000A Column GearConnecting Rod WhiteZinc 1 154 23065000195000A SpeedAdjustment Handle 229 90 29 Black 1 155 23068000135000B GearPressingSpring Ø14 5 33 75 WhiteZinc 1 156 30113010115000 Self TappingScrew ST3 12 BlackZin...

Page 45: ...45 Specifications Pageintentionallyleftblank ...

Page 46: ...52 53 54 55 56 57 58 59 60 56 61 62 63 64 65 66 67 68 69 70 70 70 71 72 72 73 73 74 16 35 75 76 16 16 16 16 16 16 77 101 102 103 16 104 105 106 107 108 109 110 111 16 112 113 114 115 116 117 118 119 84 120 121 70 80 82 87 88 89 1 8 9 9 13 15 16 16 99 99 100 2 3 4 5 6 7 8 10 10 11 12 14 17 78 81 83 90 91 92 93 94 95 16 16 16 16 96 97 16 16 16 98 79 79 84 84 85 86 79 79 35 122 123 124 125 126 127 12...

Page 47: ... 11007 Z080110 0000 DrainPlugBolt M12 1 5 18 BlueWhiteZinc 2 Part Number Description Qty 28 90412 Z080110 0000 Washer Ø12 Ø21 2 2 29 16612HZ520130 0000 FuelTankMounting Frame 1 30 90001 0820 01 HexagonFlange Bolt M8 20 Blue WhiteZinc 5 31 16617 Z520120 0001 FuelTankShield2 1 32 90001 0620 01 HexagonFlange Bolt M6 20 BlueWhite Zinc 3 33 16618HZ520110 0000 FuelTankRearMounting Frame 1 34 16614 Z5201...

Page 48: ...0314 51 Screw BlueWhiteZinc 1 94 90686 Z520310 0001 FuelPipe Ø4 5 Ø8 5 150 25 L Type 1 95 35610 Z520310 0001 ControlPanel Subassembly 1 Part Number Description Qty 96 35540 Z330110 0000 Stop Engine Switch Subassembly 1 97 18140 Z520410 H301 ScaldResistantCover 1 98 18100 Z520120 H302 MufflerAssembly 1 99 90303 0800 31 HexagonFlangeNut M8 Blue White Zinc 2 100 18001 Z080110 0000 ExhaustOutletGasket...

Page 49: ...ppingScrew ST4 8 12 BlueWhite Zinc 1 127 15004 Z330110 0000 OilDipstickCap 1 128 15020 Z520110 0000 OilFillingTube 1 129 90524 Z100110 0000 WoodruffKey 1 130 12111 Z100110 0000 InletValve 1 131 12121 Z100110 0000 ExhaustValve 1 132 35552 Z330110 0000 StartSwitch Key 1 133 18160 Z520110 0000 MufflerBody 1 134 18130 Z520110 0000 MufflerCover 1 ...

Page 50: ... drive guide is out of adjustment Adjust the guide Auger control cable is out of adjustment See ADJUSTING AUGER CONTROL CABLE section Snowblower veers to one side Tire pressure not equal Adjust the tire pressure Wheel spring lock pin is inserted on one side Check the wheel locks Shoes are mounted unevenly Adjust shoes Scraper blade uneven Adjust scraper blade and shoes Snowblower does not drive Dr...

Page 51: ...ental purposes c thiswarrantywillnot apply tonormalwearandtear ortoexpendable parts oraccessories that maybesuppliedwith theproductthatareexpectedto becomeinoperative orunusableafter a seasonableperiodofuse d thiswarrantywillnot apply toroutinemaintenanceandconsumableitems such as butnot limitedto fuel lubricants blades belts bits fluids tune ups or adjustments e thiswarrantywillnot apply wheredam...

Page 52: ...cidental consequential orexemplary damages arising in connection with thesale useorinability touse thisproduct NOTICETOCONSUMER Thiswarranty givesyou specific legalrights andyoumayhave otherrights whichmayvaryfrom province toprovince Theprovisionscontainedin this warranty arenot intended tolimit modify takeaway from disclaim orexcludeanystatutory warranties setforth in anyapplicableprovincial or f...

Page 53: ...u including diagnosis parts and labor MANUFACTURER S EMISSION CONTROL SYSTEM WARRANTY COVERAGE This emission control system is warranted for two years subject to provisions set forth below If during the warranty period an emission related part on your engine is defective in materials or workmanship the part will be repaired or replaced by CPE OWNER WARRANTY RESPONSIBILITIES As the small off road e...

Page 54: ... questions regarding your warranty rights and responsibilities you should contact Champion Power Equipment Inc Customer Service 12039 Smith Ave Santa Fe Springs CA 90670 1 877 338 0999 tech championpowerequipment com ...

Page 55: ...ty shall be warranted for any remainder of the ECS Warranty Period b Any warranted emissions related part which is scheduled only for regular inspection as specified in the Owners Manual shall be warranted for the ECS Warranty Period A statement in such written instructions to the effect of repair or replace as necessary shall not reduce the ECS Warranty Period Any such part repaired or replaced u...

Page 56: ...ered by the ECS Warranty h Throughout the ECS Warranty Period CPE shall maintain a supply of warranted emission related parts sufficient to meet the expected demand for such emission related parts i Any CPE Authorized and approved emission related replacement part may be used in the performance of any ECS Warranty maintenance or repair and will be provided without charge to the owner Such use shal...

Page 57: ...nister Mounting Brackets Carburetor Purge Port Connector TO OBTAIN WARRANTY SERVICE You must take your CPE engine or the product on which it is installed along with your warranty registration card or other proof of original purchase date at your expense to any Champion Power Equipment dealer who is authorized by Champion Power Equipment Inc to sell and service that CPE product during his normal bu...

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