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Page 16

For technical questions, please call 1-800-444-3353.

Item 68152

SAFET

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Op
ERA
TION

M

AINTENAN

c

E

SETU
p

Troubleshooting

problem

possible causes

Likely Solutions

Decreased 

output

1. Not enough air pressure and/

or air flow. 

 

 

2. Obstructed Trigger. 

3. Incorrect lubrication or 

not enough lubrication.

4. Blocked air inlet screen 

(if equipped).

5. Air leaking from loose housing. 

6. Mechanism contaminated. 

 

 

7. Vane wear or damage.

1. Check for loose connections and make 

sure that air supply is providing enough 

air flow (CFM) at required pressure 

(PSI) to the tool’s air inlet.  

Do not 

exceed maximum air pressure.

2. Clean around Trigger to 

ensure free movement.

3. Lubricate using air tool oil 

according to directions.

4. Clean air inlet screen of buildup. 

5. Make sure housing is properly 

assembled and tight.

6. Have qualified technician 

clean and lubricate mechanism.  Install 

in-line filter in air supply as stated in 

Air Supply Setup

 on page 9.

7. Replace all vanes as set.

Severe air 

leakage.

(Slight air 

leakage 

is normal, 

especially on 

older tools.)

1. Cross-threaded housing 

components. 

 

2. Loose housing. 

 

3. Damaged valve or housing.
4. Dirty, worn or damaged valve.

1. Check for incorrect alignment 

and uneven gaps.  If cross-

threaded, disassemble and replace 

damaged parts before use.

2. Tighten housing assembly.  If 

housing cannot tighten properly, 

internal parts may be misaligned.

3. Replace damaged components.
4. Clean or replace valve assembly.

Housing 

heats during 

use.

1. Incorrect lubrication or 

not enough lubrication.

2. Worn parts.

1. Lubricate using air tool oil 

according to directions.

2. Have qualified technician inspect internal 

mechanism and replace parts as needed.

Follow all safety precautions whenever diagnosing or servicing the tool.   

Disconnect air supply before service.

Accessory List

Item/

part*

Description

Function

6" PSA Sanding Disc

Sanding operations

*Item or part number may not be available for some accessories.

Summary of Contents for 68152

Page 1: ......

Page 2: ...t in minor or moderate injury Addresses practices not related to personal injury IMPORTANT SAFETY INSTRUCTIONS INSTRUCTIONS PERTAINING TO A RISK OF FIRE ELECTRIC SHOCK OR INJURY TO PERSONS WARNING Whe...

Page 3: ...olonged exposure to high intensity noise is able to cause hearing loss Tool Use and Care 1 Use clamps or another practical way to secure and support the workpiece to a stable platform Holding the work...

Page 4: ...pressure or within the rated air pressure range 2 Never use oxygen carbon dioxide combustible gases or any bottled gas as an air source for the tool Such gases are capable of explosion and serious inj...

Page 5: ...tective equipment Depending on application use face shield safety goggles or safety glasses As appropriate wear dust mask hearing protectors gloves and workshop apron capable of stopping small abrasiv...

Page 6: ...l backing pad brush or any other accessory Pinching or snagging causes rapid stalling of the rotating accessory which in turn causes the uncontrolled power tool to be forced in the direction opposite...

Page 7: ...en have regular medical check ups to ensure medical problems are not being caused or worsened from use Pregnant women or people who have impaired blood circulation to the hand past hand injuries nervo...

Page 8: ...cifications Maximum Air Pressure 90 PSI Air Inlet 1 4 18 NPT Maximum Speed 10000 OPM Air Consumption 4 CFM 90 PSI Maximum speed at stated maximum air pressure Excess air pressure is hazardous and may...

Page 9: ...e air hose to the air inlet of the tool Other components such as a coupler plug and quick coupler will make operation more efficient but are not required WARNING TO PREVENT SERIOUS INJURY FROM ACCIDEN...

Page 10: ...ription Function A Air Hose Connects air to tool B Filter Prevents dirt and condensation from damaging tool or workpiece D Regulator Adjusts air pressure to tool E Coupler and Plug Provides quick conn...

Page 11: ...enance D Isolation Hose For vibration reduction E Main Air Line 3 4 min Distributes air to branch lines F Ball Valve To drain moisture from system G Branch Air Line 1 2 min Brings air to point of use...

Page 12: ...er with any control or component in a way not specifically explained within this manual Improper adjustment can result in tool failure or other serious hazards Designate a work area that is clean and...

Page 13: ...ell lit The work area must not allow access by children or pets to prevent distraction and injury 2 Route the air hose along a safe path to reach the work area without creating a tripping hazard or ex...

Page 14: ...ow the sanding disc to do the work 7 Move the Sander in a uniform pattern up and down or side to side to ensure even sanding Note If the Sander creates swirls when it contacts the workpiece disconnect...

Page 15: ...ck for loose hardware or housing misalignment or binding of moving parts cracked or broken parts any other condition that may affect its safe operation 2 Daily Air Supply Maintenance Every day maintai...

Page 16: ...stall in line filter in air supply as stated in Air Supply Setup on page 9 7 Replace all vanes as set Severe air leakage Slight air leakage is normal especially on older tools 1 Cross threaded housing...

Page 17: ...IED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS...

Page 18: ...ainer Ring 1 19 O Ring 1 20 Air Inlet Nut 1 21 Retainer Ring 1 22 Washer 1 23 Bearing 62002 2 24 Cylinder Side Plate 2 25 Cylinder 1 26 Pin 1 27 O Ring 1 Part Description Qty 28 Rotor 1 29 Rotor Blade...

Page 19: ...Page 19 For technical questions please call 1 800 444 3353 Item 68152 Safety Operation Maintenance Setup Assembly Diagram...

Page 20: ...the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLI...

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