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For technical questions, please call 1-888-866-5797.

Item 61808 
        

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Vacuum (Dust collector) Operation

tO prEVEnt SEriOuS inJury FrOM acciDEntaL OpEratiOn: 
turn the Switch off and unplug the power cord from its electrical outlet before removing the power Head.
Do not tamper with or remove the grounding pole on the plug.  you must use 
this unit with a 3 pole receptacle.  if you use an extension cord, it must meet 
amperage specified (18 aWG), and the cord must be 3-pronged. 

This unit is designed for use with an existing dust 
collection system, or you can construct a new system.
1. 

If constructing a new system, connect 4″ vent pipe 
(not included) to the 4″ inlet side of the collector.

2.  Determine the size of the dust ports on 

your tools. Run vacuum hoses from each 
tool to an appropriate sized adapter and 

into the 4″ vent pipe (none included).

table a:  rEcOMMEnDED MiniMuM WirE GauGE 

FOr EXtEnSiOn cOrDS  (120 VOLt)

naMEpLatE 

aMpErES

(at full load)

EXtEnSiOn cOrD 

LEnGtH

25′

50′

100′ 150′

0 – 6

18

16

16

14

6.1 – 10

18

16

14

12

10.1 – 12

16

16

14

12

12.1 – 16

14

12

Do not use.

3.  USE PROPER EXTENSION CORD.  

Make sure your extension cord is in good 
condition. When using an extension cord, be 
sure to use one heavy enough to carry the 
current your product will draw. An undersized 
cord will cause a drop in line voltage resulting in 

loss of power and overheating. 

 

Table A shows 

the correct size to use depending on cord 
length and nameplate ampere rating. 
If in doubt, use the next heavier gauge. 
The smaller the gauge number, the heavier the cord.

4.  Make sure that the Switch is in its off 

position. Insert Switch Key.  Plug the 
Power Cord into the power outlet.

5.  Turn the switch on to operate the Dust Collector.
6.  Make sure the Collection Bag (10) 

is on tight and not leaking.

7.  During operation, periodically check how full 

the Collection Bag is.  Do not let it fill more 
than 3/4 full.  A completely full bag puts a 
lot of stress on the bag and the clamp. 

8.  To change the Collection Bag, wear ANSI-

approved safety goggles, and a dust mask.  Turn 
Dust Collector off, remove the Clamp (11), and 
empty the bag.  Reinstall the bag and clamp.

9.  To prevent accidents, turn off the appliance, remove 

Switch Key, and unplug after use.   
Empty and clean Bag,  
then store the appliance indoors 
out of children’s reach.

note:

  Empty Bag soon after every use.  If the 

bag is allowed to sit for a long time, the dust 
may compact, making it hard to remove.

Summary of Contents for 61808

Page 1: ... and the receipt in a safe and dry place for future reference 18h When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 888 866 5797 as soon as possible Copyright 2014 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written co...

Page 2: ...en not in use and before servicing 2 Do not use outdoors or on wet surfaces 3 Do not allow to be used as a toy Close attention is necessary when used by or near children 4 Use only as described in this manual Use only manufacturer s recommended attachments 5 Do not use with damaged cord or plug If appliance is not working as it should has been dropped damaged left outdoors or dropped into water re...

Page 3: ...uilt into this product but must be supplied by the operator SaVE tHESE inStructiOnS Grounding instructions this appliance must be grounded if it should malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock this appliance is equipped with a cord having an equipment grounding conductor and grounding plug the plug must be inse...

Page 4: ... electrical outlet before performing any procedure in this section note For additional information regarding the parts listed in the following pages refer to the Assembly Diagram near the end of this manual assembly casters 1 Remove the Lock Washers 24 Flat Washers 9 and Nuts 28 from the Caster 31 32 Studs See Figure A caster 32 nut 28 acorn nut 26 Lock Washer 24 Flat Washer 9 Frame 29 Figure a 2 ...

Page 5: ...tween the Collector Body 16 and the Outlet 14 and secure using six M6x20 Bolts 12 See Figure B collector Body 16 Outlet 14 M6x20 Bolts 12 Figure B 2 Fit the Collection Bag 10 over the outlet port and secure it with the Clamp 11 as shown in Figure C clamp 11 Outlet port Figure c Functions inlet On Off Switch collector Bag collector clamp Outlet casters ...

Page 6: ...rocedure in this section Workpiece and Work area Set up 1 Designate a work area that is clean and well lit The work area must not allow access by children or pets to prevent distraction and injury 2 Route the power cord along a safe route to reach the work area without creating a tripping hazard or exposing the power cord to possible damage The power cord must reach the work area with enough extra...

Page 7: ...N CORD Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current your product will draw An undersized cord will cause a drop in line voltage resulting in loss of power and overheating Table A shows the correct size to use depending on cord length and nameplate ampere rating If in doubt use the next heavier gauge The smaller...

Page 8: ...n 1 BEFOrE EacH uSE inspect the general condition of the appliance Check for loose hardware misalignment or binding of moving parts cracked or broken parts damaged electrical wiring and any other condition that may affect its safe operation 2 aFtEr uSE empty collection bag wipe external surfaces of the appliance with clean cloth Store in an indoor dry area out of reach of children 3 All parts are ...

Page 9: ... collection design is inadequate 8 The dust collector is too small for the task or machine 1 Empty collection bag 2 Remove restriction in the duct line A plumbing snake may be necessary 3 Relocate the dust collector closer to the point of suction and rework ducting without sharp bends 4 Process lumber with less than 20 moisture content 5 Rework the ducting to eliminate all leaks Close dust ports f...

Page 10: ...TURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY ...

Page 11: ...s please call 1 888 866 5797 Item 61808 SaFEty OpEratiOn MaintEnancE SEtup 1 2 1 3 4 6 7 8 9 16 10 11 12 13 14 15 13 17 18 19 12 5 13 20 21 22 23 8 24 9 25 26 24 9 27 27 9 28 29 30 24 9 32 28 30 24 9 5 26 24 9 28 31 assembly Diagram ...

Page 12: ...so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If o...

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