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For technical questions, please call 1-888-866-5797.

Item 43389 

        

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Adjusting the Feed Handle Return Torsion Spring

Wear a full face shield during this procedure.

1.  Loosen the Depth Screw Lock.

2.  Move the Chuck to its uppermost position.

3.  Turn the Depth Stop Ring clockwise until it stops. 

Tighten the Depth Screw Lock to prevent the 
Chuck and Arbor assembly from dropping 
during Torsion Spring adjustment.

4.  Insert a screwdriver in the lower-front notch of the 

Spring Cap (26). 
Hold it in place and, using a wrench, 
remove the (outer) Nut (27) only.

5.  With the screwdriver still in place, loosen the (inner) 

Nut (27) until the Spring Cap notch disengages 
from the Spring Retainer (24) -- about 1/8 inch.

6.  Turn the screwdriver counterclockwise and 

engage the next Spring Cap notch. 
Leave the screwdriver in place.

7.  Tighten the (inner) Nut just enough to engage the 

notch. 
If this Nut is too tight, it will restrict (up 
and down) Chuck-Arbor movement.

8.  Turn the Feed Handle and check the spring tension, 

making sure the up movement is smooth and 
complete. 
From one inch down, the Chuck should return 
to its uppermost position. If more tension 
is required, repeat steps 4 through 8.

9.  Replace the (outer) Nut and tighten on top 

of the (inner) Nut. Do not overtighten.

10.  If the up/down movement is restricted, slightly 

loosen the (inner) Nut, and retighten the (outer) Nut.

Troubleshooting

problem

possible causes

Likely Solutions

Tool will 
not start.

1.  Cord not connected.
2.  No power at outlet. 

 
 

3.  Tool’s thermal reset breaker 

tripped (if equipped).

4.  Internal damage or wear.  (Carbon 

brushes or switch, for example.)

1.  Check that cord is plugged in.
2.  Check power at outlet.  If outlet is unpowered, 

turn off tool and check circuit breaker.  
If breaker is tripped, make sure circuit is right 
capacity for tool and circuit has no other loads.

3.  Turn off tool and allow to cool.  

Press reset button on tool.

4.  Have technician service tool.

Tool operates 
slowly.

Extension cord too long or 
wire size too small.

Eliminate use of extension cord.  If an extension cord 
is needed, use one with the proper diameter for its 
length and load.  See 

Table A

 on page 3.

Performance 
decreases 
over time.

1.  Accessory dull or damaged.
2.  Carbon brushes worn or damaged.

1.  Keep cutting accessories sharp.  Replace as needed.
2.  Have qualified technician replace brushes.

Excessive noise 
or rattling.

1.  Internal damage or wear.  (Carbon 

brushes or bearings, for example.) 

2.  Belt (if equipped) too loose (slipping) 

or too tight (bearing damage).

1.  Have technician service tool. 

2.  Properly tension belt.

Overheating.

1.  Forcing machine to work too fast.
2.  Accessory dull or damaged.
3.  Blocked motor housing vents. 

 

4.  Motor being strained by long or 

small diameter extension cord.

1.  Allow machine to work at its own rate.
2.  Keep cutting accessories sharp.  Replace as needed.
3.  Wear ANSI-approved safety goggles and 

NIOSH-approved dust mask/respirator while 
blowing dust out of motor using compressed air.

4.  Eliminate use of extension cord.  If an extension cord 

is needed, use one with the proper diameter for 
its length and load.  See 

Table A

 on page 3.

  Follow all safety precautions whenever diagnosing or servicing 

the tool.  Disconnect power supply before service.

Summary of Contents for 43389

Page 1: ...rence 17d When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 888 866 5797 as soon as possible Copyright 2000 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams within this manua...

Page 2: ... symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death Indicates a hazardous situation which if not avoided will result in death or serious injury Indicates a hazardous situation which if not avoided could result in death or serious injury Indicates a hazardous situation which if not avoided could resu...

Page 3: ...vier gauge The smaller the gauge number the heavier the cord 10 WEAR PROPER APPAREL Do not wear loose clothing gloves neckties rings bracelets or other jewelry which may get caught in moving parts Nonslip footwear is recommended Wear protective hair covering to contain long hair 11 ALWAYS USE SAFETY GLASSES Also use face or dust mask if cutting operation is dusty Everyday eyeglasses only have impa...

Page 4: ...he tool s plug 6 Repair or replace damaged or worn cord immediately 125 VAc 3 prong plug and Outlet for up to 125 VAc and up to 15 A Grounding pin 7 This tool is intended for use on a circuit that has an outlet that looks like the one illustrated above in 125 VAc 3 prong plug and Outlet The tool has a grounding plug that looks like the plug illustrated above in 125 VAc 3 prong plug and Outlet 8 Th...

Page 5: ...irth defects or other reproductive harm Wash hands after handling California Health Safety Code 25249 5 et seq 18 WARNING The brass components of this product contain lead a chemical known to the State of California to cause cancer and birth defects or other reproductive harm California Health Safety Code 25249 5 et seq 19 The warnings precautions and instructions discussed in this instruction man...

Page 6: ... product TO pREVENT SERIOUS INJURy FROM AccIDENTAL OpERATION Turn the power Switch of the tool off and unplug the tool from its electrical outlet before performing any procedure in this section Note For additional information regarding the parts listed in the following pages refer to the Assembly Diagram near the end of this manual Mounting Secure the tool to a supporting structure before use Befo...

Page 7: ...s it will go Align it so that it faces straight forward inline with the Base 8 Screw in two Set Screws 2 into each side of the Head 28 and tighten with the Hex Key 9 Mount the Motor 43 onto the Head Assembly a Place a Washer 39 on each of four Machine Screws 38 b Insert Machine Screws into the Motor Mount 40 from left to right as shown above c Position the Motor base slots over the Machine Screws ...

Page 8: ...firmly e Set the cord strain relief in the center groove f Close Motor connector box 15 Mount the 3 Rods 10 to the Head Assembly Hub 7 Thread a Knob 9 onto the tip of each Rod 16 Install the chuck C8 a Thoroughly clean the tapered hole in the Chuck and the Arbor C9 of all dirt grease oil and protective coatings b Place a piece of scrap wood on the Table to protect the Chuck nose c Slide the Chuck ...

Page 9: ... the Depth Stop Ring 5 counterclockwise until it stops moving 6 Tighten the Depth Screw Lock Locking the chuck at a Specific Depth 1 Loosen the Depth Screw Lock 2 Turn the Feed Handle counterclockwise to bring the Chuck to the desired depth 3 Turn the Depth Stop Ring clockwise until it stops 4 Tighten the Depth Screw Lock The Chuck will be held at this position when the Feed Handle is released Til...

Page 10: ...not be objects such as utility lines nearby that will present a hazard while working 5 Loosen the Column Clamp B16 and adjust Table height to accommodate the workpiece being drilled 6 Secure the workpiece and backup material to the Table using a vise and or clamp The workpiece sits on the backup material To keep it from spinning have it touching the left side of the Column Tube 7 Adjust the height...

Page 11: ...Column teeth Table gears and Spindle upper teeth 7 WARNING If the supply cord of this power tool is damaged it must be replaced only by a qualified service technician Belt Inspection and Tensioning 1 Examine belt for cracks tears in the backing and other damage 2 Replace belt if damaged following the instructions under Install V belts A4 and A17 on page 8 Removing the chuck and Arbor 1 Adjust the ...

Page 12: ... 3 Tool s thermal reset breaker tripped if equipped 4 Internal damage or wear Carbon brushes or switch for example 1 Check that cord is plugged in 2 Check power at outlet If outlet is unpowered turn off tool and check circuit breaker If breaker is tripped make sure circuit is right capacity for tool and circuit has no other loads 3 Turn off tool and allow to cool Press reset button on tool 4 Have ...

Page 13: ...an Head Screw M4 2x1 4 9 5 17 Rocker Switch 18 Switch Key 19 Switch Plate Cover 20 Lead Assembly 3 21 Screw SL Special 10x1 5 27 22 Nut M10x1 5 25 Torsion Spring 26 Spring Cap 27 Nut M12x1 5 8 28 Head w Pointer and Trim part Description 29b Lamp 30 Hex Key L M5 31 Hex Key L M3 32 Wire Tie 33 Power Cord w Plug 34 Wire Connector 36 Cord Clamp 37 Support Motor Bracket 38 Bolt M8x1 25 20 39 Washer 8x1...

Page 14: ...D ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD B...

Page 15: ...ew M10x1 5 40 B13 Set Screw M10x1 5 12 part Description B14 Column Tube B15 Rack B16 Column Clamp B17 Table Support w Indicator B18 Elevation Worm B19 Pin Gear B20 Wrench 24mm B21 Sealing Gasket B B22 Oil Bottle Top B23 Sealing Gasket A B24 Hollow Connecting Bolt B25 Oil Bottle Note Table B6 design is suqare 21 22 23 24 25 parts List and Diagram c chuck and Arbor Note All part numbers shown in thi...

Page 16: ...damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchand...

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