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For technical questions, please call 1-800-444-3353.

Item 60431

        

SAFET

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ATIONS

IMpORTANT SAFETy INSTRUcTIONS

1.

SAVE THESE INSTRUcTIONS

 – 

This manual contains important safety and 

operating instructions for this battery charger.

2. Do not expose charger to rain or snow.

3. Use of an attachment not recommended or sold 

by the battery charger manufacturer may result in 

a risk of fire, electric shock, or injury to persons.

4. To reduce risk of damage to electric 

plug and cord, pull by plug rather than 

cord when disconnecting charger.

5. An extension cord should not be used unless 

absolutely necessary. Use of improper extension 

cord could result in a risk of fire and electric shock. 

If an extension cord must be used, make sure:
a. That pins on plug of extension cord 

are the same number, size, and shape 

as those of plug on charger;

b. That extension cord is properly wired 

and in good electrical condition; and

c. That wire size is large enough for AC ampere 

rating of charger as specified in Table A.

Table A:  Recommended minimum AWG size 

for extension cords for battery chargers

Ac input rating, amperes*

AWG size of cord

Length of cord, feet

Equal to or 

greater than

But less 

than

25

50 100 150

0

2

18

18

18

16

2

3

18

18

16

14

3

4

18

18

16

14

4

5

18

18

14

12

5

6

18

16

14

12

6

8

18

16

12

10

8

10

18

14

12

10

10

12

16

14

10

8

12

14

16

12

10

8

14

16

16

12

10

8

16

18

14

12

8

8

18

20

14

12

8

6

* If the input rating of a charger is given in watts rather than in 

amperes, the corresponding ampere rating is to be determined by 

dividing the wattage rating by the voltage rating – for example:

1250 watts/125 volts = 10 amperes

6. Do not operate charger with damaged cord or plug 

– replace the cord or plug immediately.

7. Do not operate charger if it has received a sharp 

blow, been dropped, or otherwise damaged in 

any way; take it to a qualified serviceman.

8. Do not disassemble charger; take it to a 

qualified serviceman when service or repair 

is required. Incorrect reassembly may 

result in a risk of electric shock or fire.

9. To reduce risk of electric shock, unplug charger 

from outlet before attempting any maintenance or 

cleaning. Turning off controls will not reduce this risk.

10. WARNING – RISK OF EXPLOSIVE GASES.

a. WORKING IN VICINITY OF A LEAD-ACID 

BATTERY IS DANGEROUS. BATTERIES 

GENERATE EXPLOSIVE GASES DURING 

NORMAL BATTERY OPERATION. FOR THIS 

REASON, IT IS OF UTMOST IMPORTANCE 

THAT YOU FOLLOW THE INSTRUCTIONS 

EACH TIME YOU USE THE CHARGER.

b. To reduce risk of battery explosion, follow 

these instructions and those published by 

battery manufacturer and manufacturer of 

any equipment you intend to use in vicinity 

of battery. Review cautionary marking 

on these products and on engine.

11. PERSONAL PRECAUTIONS

a. Consider having someone close 

enough by to come to your aid when 

you work near a lead-acid battery.

b. Have plenty of fresh water and soap nearby in 

case battery acid contacts skin, clothing, or eyes.

c. Wear complete eye protection and 

clothing protection. Avoid touching 

eyes while working near battery.

d. If battery acid contacts skin or clothing, 

wash immediately with soap and water. 

If acid enters eye, immediately flood eye with 

running cold water for at least 10 minutes 

and get medical attention immediately.

e. NEVER smoke or allow a spark or flame 

in vicinity of battery or engine.

f. Be extra cautious to reduce risk of dropping 

a metal tool onto battery. It might spark 

or short-circuit battery or other electrical 

part that may cause explosion.

g. Remove personal metal items such as rings, 

bracelets, necklaces, and watches when working 

with a lead-acid battery. A lead-acid battery can 

produce a short-circuit current high enough to weld 

a ring or the like to metal, causing a severe burn.

Summary of Contents for 60431

Page 1: ......

Page 2: ... avoided will result in death or serious injury Indicates a hazardous situation which if not avoided could result in death or serious injury Indicates a hazardous situation which if not avoided could result in minor or moderate injury Addresses practices not related to personal injury Canadian Standards Association Underwriters Laboratories Inc V Volts Alternating Current A Amperes ccA Cold Cranki...

Page 3: ... it has received a sharp blow been dropped or otherwise damaged in any way take it to a qualified serviceman 8 Do not disassemble charger take it to a qualified serviceman when service or repair is required Incorrect reassembly may result in a risk of electric shock or fire 9 To reduce risk of electric shock unplug charger from outlet before attempting any maintenance or cleaning Turning off contr...

Page 4: ... clips to touch each other b Attach clips to battery and chassis as indicated in 15 e 15 f and 16 b through 16 d 15 FOLLOW THESE STEPS WHEN BATTERY IS INSTALLED IN VEHICLE A SPARK NEAR BATTERY MAY CAUSE BATTERY EXPLOSION TO REDUCE RISK OF A SPARK NEAR BATTERY a Position AC and DC cables to reduce risk of damage by hood door or moving engine part b Stay clear of fan blades belts pulleys and other p...

Page 5: ...er the influence of drugs alcohol or medication A moment of inattention while operating charger may result in serious personal injury 27 Before moving charger disconnect power supply and battery then allow charger to cool 28 People with pacemakers should consult their physician s before use Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker...

Page 6: ...TIONS Specifications Electrical Rating 120V 60Hz 1 3A Charge Settings 6A 12V 2A 12V 6A 6V Battery Cables 6 7 18 AWG Red Positive Black Negative Power Cord 6 Features Ammeter Self resetting circuit breaker Amperage is only only present while connected to a battery present while connected to a battery 3125044 ...

Page 7: ...s the reading will move down toward the low end resting on zero when battery is fully charged Do not depend on reading ammeter to approximate how long charging will take Even at full charge ammeter will still provide as much as 50 of charger s output rating Sometimes conditions such as a cold battery a sulfated battery or a deeply discharged Lead Calcium battery may cause ammeter to read near a fu...

Page 8: ...d requires equipment specially designed for marine use SHORTED BATTERIES will read on ammeter as a high end peg at beginning of charging process If after 5 10 minutes needle does not move off high end the battery probably has a short circuit Unplug charger and discontinue use Have battery checked by a qualified technician cOLD BATTERIES begin charging at begin charging at a low rate increase as ba...

Page 9: ...post of battery Connect POSITIVE RED clip to vehicle chassis or engine block away from battery Do not connect clip to carburetor fuel lines or sheet metal body parts Connect to a heavy gauge metal part of the frame or engine block 7 See Table B on page 8 for length of charge information 8 When disconnecting charger disconnect AC cord remove clip from vehicle chassis and then remove clip from batte...

Page 10: ...S INJURy REVENT SERIOUS INJURy REVENT SERIOUS INJUR FROM TOOL FAILURE y FROM TOOL FAILURE y Do not use damaged equipment If abnormal noise or vibration occurs have the problem corrected before further use 1 BEFORE EAcH USE inspect the general condition of the charger Check for loose hardware cracked or broken parts damaged electrical wiring or cable insulation and any other condition that may affe...

Page 11: ...d or replace battery Ammeter needle moves up to full charge then drops to zero Makes clicking noise 1 Reversed battery connections 2 Battery is completely dead 3 Defective battery 4 Charger is resetting itself after circuit overload 5 Circuit breaker is cycling Circuit breaker is cycling 1 Double check connection polarity If wrong shut off charger and correct cable lead connections 2 Continue char...

Page 12: ... product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges p...

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