Cembre ROLLY 3000 Operation And Maintenance Manual Download Page 5

5

1.3  

Safety Instructions

•  The device is con

fi

 gured for voltages of 100 to 240 V AC. It only has to be plugged into a grounded socket.

•  Only connect the device to other devices which have a protective low voltage.
•  Switch off all affected devices (computer, printer, accessories) before connecting or disconnecting.
•  The device may only be used in a dry environment, do not expose it to moisture (sprays of water, mists, etc.).
•  Do not use the device in an explosive atmosphere.
•  Do not use the device close to high-voltage power lines.
•  If the device is operated with the cover open, ensure that people‘s clothing, hair, jewelry etc. do not come into 

contact with the exposed rotating parts.

•  The device or parts of it can become hot while printing. Do not touch during operation, and allow to cool down 

before changing material and before disassembly.

•  Risk of crushing when closing the cover. Touch the cover at the outside only. Do not reach into the swivel range of 

the cover.

•  Perform only those actions described in this operating manual.

Work going beyond this may only be performed by trained personnel or service technicians.

•  Unauthorized interference with electronic modules or their software can cause malfunctions.
•  Other unauthorized work on or modi

fi

 cations to the device can also endanger operational safety.

•  

Always have service work done in a quali

fi

 ed workshop, where the personnel have the technical knowledge and 

tools required to do the necessary work.

•  There are various warning stickers on the device. They draw your attention to dangers.

Warning stickers must therefore not be removed, as then you and other people cannot be aware of dangers and 
may be injured.

•  The maximum sound pressure level is less than 70 dB(A).

Danger!

Danger to life and limb from power supply.

 

Do not open the device casing.

1.4  

Environment

Introduction

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°

°

Obsolete devices contain valuable recyclable materials that should be sent for appropriate processing.
The modular construction of the printer enables it to be easily disassembled into its component parts.

 

Send the parts for recycling.

 

Following information applies in member states of the European Union: 

 

USER INFORMATION in accordance with “Directives 2002/95/EC and 2002/96/EC regarding the reduction 
of hazardous substances in electrical and electronic equipment, including the disposal of waste”.

The 'Not in the bin' symbol above when shown on equipment or packaging means that the equipment must, at the 
end of its life, be disposed of separately from other waste.
The separate waste collection of such equipment is organised and managed by the manufacturer.
Users wishing to dispose of such equipment must contact the manufacturer and follow the prescribed guidelines 
for its separate collection.
Appropriate waste separation, collection, environmentally compatible treatment and disposal is
intended to reduce harmful environmental effects and promote the reuse and recycling of materials contained in 
the equipment.
Unlawful disposal of such equipment will be subject to the application of administrative sanctions provided by 
current legislation.

The electronic circuit board of the device is equipped with a  lithium battery.

 

Take old batteries to appropriate collection centres.

1

Summary of Contents for ROLLY 3000

Page 1: ...ERMAL TRANSFER PRINTER ENGLISH ĞƌƟĮĞĚ ŶǀŝƌŽŶŵĞŶƚĂů DĂŶĂŐĞŵĞŶƚ LJƐƚĞŵ ĞƌƟĮĞĚ KĐĐƵƉĂƟŽŶĂů ĞĂůƚŚ Θ ĂĨĞƚLJ DĂŶĂŐĞŵĞŶƚ LJƐƚĞŵ ĞƌƟĮĞĚ YƵĂůŝƚLJ DĂŶĂŐĞŵĞŶƚ LJƐƚĞŵ OPERATION AND MAINTENANCE MANUAL 17 M 165 E ROLLY 3000 ...

Page 2: ...V 50 Hz or 115 V 60 Hz without adjustment Printer size and weight Width Height Length Weight 252 mm 288 mm 480 mm 10 kg MINIMUM SYSTEM REQUIREMENTS PC with dual Core processor or equivalent 2 Gb RAM memory 2 Gb of available space on the hard disc 1280x1024 SVGA monitor resolution Windows 7 8 and 10 operating systems USB Port for local installation Ethernet Port for network installation Trademark C...

Page 3: ...rting a label strip into the printhead 14 4 1 3 Setting the label sensor 15 4 2 Loading ribbon 16 4 3 Setting the feed path of the ribbon 17 5 Printing Operation 18 5 1 Synchronization of the Paper Feed 18 5 2 Tear off Mode 18 6 Cleaning 19 6 1 Cleaning information 19 6 2 Cleaning the print roller 19 6 3 Cleaning the printhead 19 6 4 Cleaning the label sensor 20 7 Fault Correction 21 7 1 Error Dis...

Page 4: ...mber or document Option accessories peripheral equipment special fittings Time Information in the display 1 2 Intended Use The device is manufactured in accordance with the current technological status and the recognized safety rules However danger to the life and limb of the user or third parties and or damage to the device and other tangible assets can arise during use The device may only be use...

Page 5: ...raw your attention to dangers Warning stickers must therefore not be removed as then you and other people cannot be aware of dangers and may be injured The maximum sound pressure level is less than 70 dB A Danger Danger to life and limb from power supply Do not open the device casing 1 4 Environment Introduction Obsolete devices contain valuable recyclable materials that should be sent for appropr...

Page 6: ...2 10 1 Cover 2 Margin stop only devices with centered media guiding 3 Margin stop 4 Roll retainer 5 Ribbon supply hub 6 Ribbon take up hub 7 Print unit 8 Cover 9 Touchscreen display 10 LED Power on Figura 1 Overview Installation 2 Figure 1 ...

Page 7: ...ting knob 19 18 Guide 20 19 Dispense plate Figura 2 Print unit 20 21 24 22 23 26 25 27 21 20 Power switch 22 21 Power connection jack 23 22 Slot for SD card 24 23 2 USB master ports for keyboard 25 scanner USB memory stick Bluetooth 26 adapter or service key 27 24 USB full speed slave port 28 25 Ethernet 10 100 Base T 29 26 Serial RS 232 port Figura 3 Connections Installation 2 Figure 2 Figure 3 ...

Page 8: ...r completeness Contents of delivery Label printer Power cable USB cable Black printer ribbon type TPS 060 842112 already fitted into the printer Operating software on GENIUSPRO CD Operator s Manual Documentation i Notice Please keep the original packaging in case the printer must be returned Attention The device and printing materials will be damaged by moisture and wetness Set up label printers o...

Page 9: ...e into a grounded socket 1 7 2 Connecting to a Computer or Computer Network Attention Inadequate or no grounding can cause malfunctions during operations Ensure that all computers and cables connected to the label printer are grounded Connect the label printer to a computer or network by a suitable cable For details of the configuration of the individual interfaces Configuration Manual 1 8 Switchi...

Page 10: ...ng with a computer using the printer s own commands Programming Manual for details Settings made on the touchscreen display make the basic settings of the label printer i Notice It is advantageous whenever possible to make adaptations to various print jobs in the software 1 9 Start Screen After switching on During printing In pause state After print job Figura 4 Start screen The touchscreen displa...

Page 11: ...e start screen Displays the current data transfer in the form of a falling drop The Save data stream function is active Configuration manual All received data are stored in a lbl file Warning ribbon end Configuration manual The remaining diameter of the ribbon supply roll undershoots the set value SD card installed USB memory installed WiFi connection active The WiFi strength is displayed by the n...

Page 12: ... carry out the function possibly after a preparing dialogue or Select a parameter to set The setup possibilities are depending from the parameter type Logical parameters Selection parameters Numerical parameters Date time Figura 8 Samples for parameter setting Scroll bar for rough value setting Decreasing the value step by step Increasing the value step by step Return without saving the setting Re...

Page 13: ...3 Remove the margin stop 1 from the roll retainer 4 4 Load label roll 3 on the roll retainer in such a way that the labels can be inserted into the printhead in the right position The printing side of the labels must be visible from above 5 Re mount the margin stop 1 onto the roll retainer 4 Push the margin stop 1 to the roll 3 until the roll touches both margin stops and a clear resistance is enc...

Page 14: ...with the knob 7 in such a way that the media can pass between the two guides 3 Guide label strip over the internal rewinder to the print unit 4 Guide label strip through the label sensor 3 in such a way that it exits the print unit between the printhead and the print roller 5 Move guide s 6 against the edge s of the material by turning the knob 7 1 11 3 Loading Material 4 4 1 2 Figure 10 ...

Page 15: ...es 11 and 12 there are some examples showing the right positioning of the label sensor 1 depending on the type of material being printed Figure 11 Examples of label sensor setting Some versions of cable markers KM ROLL are equipped with a transversal black line mark instead the lateral perforation mark in such a case position the label sensor centrally on a marker In case of continuous film TTF or...

Page 16: ...e values 5 Hold transfer ribbon roll 1 firmly and turn knob on ribbon supply hub 3 counterclockwise until the transfer ribbon roll is secured 6 Slide suitable transfer ribbon core 4 onto the transfer ribbon take up hub 5 and secure it in the same way 7 Guide transfer ribbon through the print unit as shown in Figure 14 8 Secure starting end of transfer ribbon to the transfer ribbon core 4 with adhe...

Page 17: ... 3 Figura 13 Setting the feed path of the transfer ribbon i Notice The adjustment is best carried out during printing 1 Read current setting on the scale 1 and record if necessary 2 Turn screw 2 with Allen key and observe the behavior of the ribbon In the direction the inner edge of the ribbon is tightened and the outer edge is tightened in the direction Loading Material 4 4 3 Figure 15 ...

Page 18: ...ronization of the paper feed is required That way the first label which is detected by the label sensor will be transported to the print position and all labels in front will be fed out of the printer So the synchronization avoids that blank labels are peeled off together with the first printed label or that the first cut label would be too long Both effects can cause useless first labels Select t...

Page 19: ...ller may impair the media transport and the print quality Lift the printhead Remove labels and transfer ribbon from the printer Remove deposits with roller cleaner and a soft cloth If the roller appears damaged replace it Service Manual 1 18 Cleaning the Printhead Cleaning intervals direct thermal printing every media roll change thermal transfer printing every ribbon roll change Substances may ac...

Page 20: ... 1 2 3 4 Figura 14 Cleaning the label sensor 1 Remove labels and transfer ribbon from the printer 2 Loosen screw 2 3 Hold pressed the button 1 and slowly pull label sensor outward via the tab 3 Ensure that the label sensor cable is not tensioned by this 4 Clean label sensor the slots 4 with brush or cotton swab soaked in pure alcohol 5 Push label sensor back via tab 3 and set it 4 1 3 on page 15 6...

Page 21: ...ocated area of the label Reduce the size of the barcode or move it Buffer overflow The input buffer memory is full and the computer is still transmitting data Use data transmission via protocol preferably RTS CTS Cutter blocked Cutter cannot return into its home position and stays in an undefined position Switch off the printer Remove material Switch on the printer Restart print job Change materia...

Page 22: ...the rewind guide roller is not locked in peel off mode Swing the pinch roller against the rewind assist roller The pressing roller system on ROLLY3000 is not locked Lock the pressing roller system Printhead open Printhead not locked Lock printhead Printhead too hot Printhead is overheated After pausing the print job will be continued automatically If the fault recurs repeatedly reduce the heat lev...

Page 23: ...mp mode Cancel the ASCII dump mode Printer transports label media but transfer ribbon does not move Transfer ribbon incorrectly inserted Check and if necessary correct the transfer ribbon web and the orientation of the label side Unsuitable combination of labels and transfer ribbon Use different type of ribbon Printer only prints each second label Setting of the size in the software is too large C...

Page 24: ... of liner 9 114 GE Width of endless material 4 114 GS Width of shrink tubes 4 85 DL Left margin 0 DR Right margin 0 E Label thickness 0 03 0 60 F Liner thickness 0 03 0 13 QE Thickness of endless material 0 05 0 50 QS Thickness of shrink tubes 1 1 V Label feed 6 Small label sizes thin materials or strong glue can lead to limitations Critical applications need to be tested and cleared Note the bend...

Page 25: ...ion cutter PCU with stacker ST 20 5 21 2 37 0 J Distance 1st heating point material edge 203 dpi 300 dpi 600 dpi K Print width 203 dpi 300 dpi 600 dpi 104 0 108 4 SXL Distance gap reflective sensor material edge i e permissible distance of reflex or cut out marks to the material edge SXM Distance gap reflective sensor middle of paper track i e permissible distance of reflex or cut out marks from t...

Page 26: ...stance mark middle of paper track 55 0 Z Distance virtual label front edge actual label front edge Adjust software settings 0 up to A recommended 0 Reflex marks must be on the back side of the material liner Label sensor for reflex marks on the top side on request Specification is valid for black marks Recognition of colored marks may fail Preliminary tests are needed Tabella 10 Reflex mark dimens...

Page 27: ...000 is guaranteed for one year against inherent faults and defects The print head and the print roller are classed as consumable items and not covered by the guarantee The guarantee is void if non Cembre original items are used in this printer 1 29 In the case of a breakdown contact our Area Agent who will advise on the problem and provide the necessary instructions on how to dispatch the printer ...

Page 28: ...Cédex E mail info cembre fr www cembre fr Cembre España S L U Calle Verano 6 y 8 P I Las Monjas 28850 Torrejón de Ardoz Madrid España Teléfono 91 4852580 Telefax 91 4852581 E mail comercial cembre es www cembre es Cembre GmbH Heidemannstraße 166 80939 München Deutschland Telefon 089 3580676 Telefax 089 35806777 E mail sales cembre de www cembre de Cembre Inc Raritan Center Business Park 181 Fieldc...

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