Cembre RHU 1000 Installation, Operation And Maintenence Handbook Download Page 3

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200

202

HOLDER HANDLE

42 DIE RETAINING PIN

VENT PLUG (for single acting)

43 DIE RELEASE PIN

MALE QUICK RELEASE COUPLER

47 LIFTING EYE (for suspended use)

LIFTING HANDLE

48 SAFETY NUT

DIE HOLDER LATCH

200 TOP DIE HOLDER

COUPLER PROTECTION HANDLE

202 RAM

Description:

Summary of Contents for RHU 1000

Page 1: ...1 SINGLE DOUBLE ACTING HYDRAULIC PRESSHEAD RHU1000 ENGLISH OPERATION AND MAINTENANCE MANUAL 18 M 036 E...

Page 2: ...r respective power utility BEFORE USING THIS TOOL READ THE SAFETY WARNINGS and recommended practices described in the manual Failure by the operator to read and fully understand the warnings will leav...

Page 3: ...DIE RETAINING PIN 9 VENT PLUG for single acting 43 DIE RELEASE PIN 13 MALE QUICK RELEASE COUPLER 47 LIFTING EYE for suspended use 32 LIFTING HANDLE 48 SAFETY NUT 35 DIE HOLDER LATCH 200 TOP DIE HOLDE...

Page 4: ...OFF Before connecting the presshead always inspect hoses and couplings Always wear eye protection to avoid injury from flying debris or hydraulic oil leaks To avoid tool damage or severe injury worn o...

Page 5: ...r source develops 700 bar 10 000 psi pressure Pay attention to the correct connection of the hoses to the pressure and return ports Connect the return hose to the return port on the power source then...

Page 6: ...l injury 2 4 Crimping Operate the pump to advance the ram 202 until the die faces touch It is recommended to continue pumping until the maximumpressurevalveofthepumpisactivated and a click is heard Re...

Page 7: ...lder 200 through 90 degrees 3 Remove the top die holder 200 Insert the conductor into the connector and introduce the connector into the head 1 Relocate the top die holder 200 Refer to Fig b 2 Pull th...

Page 8: ...and screw lifting eye completely into its seat then tighten locking nut against the head Before lifting the head make sure the lifting eye is fully secured otherwise tool damage personal injury or de...

Page 9: ...asdirtparticlesmayscoretheramandcreateoilleaks Every day after use the head must be wiped with a clean cloth taking care to remove any residue especially around moving parts Occasionally lubricate die...

Page 10: ...LER FEMALE COUPLER Q38 F FEMALE COUPLER NIPPLE 3 8 NPT FROM DOUBLE TO SINGLE ACTING Remove female coupler and nipple from the head Tip the head to pour oil from upper cylinder into a suitable containe...

Page 11: ...Destructive Testing NDT should be performed by a suitably qualified body after the first two years of service then annually and the evidence of the execution marked on the tool local to its serial nu...

Page 12: ...12 20 22 14 17 24 14 52 52 43 20 21 27 27 1 28 45 3 35 36 37 29 25 21 22 42 19 10 3 10 41 42 44 43 44 41 26 30 31 202 200 201...

Page 13: ...13 Torque setting Nm Lbf ft 13 30 22 10 20 14 8 15 16 39 40 32 33 34 18 49 11 7 8 4 2 6 5 13 5 9 38 Tool serial number 47 48 50 51 53 TABLE 1...

Page 14: ...HANDLE 2 6900337 39 M6x14 SCREW 4 6640112 40 6 SCHNORR WASHER 4 6370022 47 LIFTING EYE 1 6180990 48 M20 NUT 1 6232691 49 TG 0934 WARNING LABEL 1 6880057 50 D 5 STEEL CABLE 6506653 200 TOP DIE HOLDER...

Page 15: ...problem and give you the necessary instructions on how to dispatch the tool to our nearest service Centre if possible include a copy of theTest Certificate supplied by Cembre with the tool or if no o...

Page 16: ...a S L U Calle Verano 6 y 8 28850 Torrej n de Ardoz Madrid Espa a Tel 34 91 4852580 Fax 34 91 4852581 E mail comercial cembre es www cembre es Cembre GmbH Heidemannstra e 166 80939 M nchen Deutschland...