Cembre LD-2ENY Operation And Maintenance Manual Download Page 6

5

3.3)  "VAL LD" steel carrying case for 
accommodating the complete drill with 
the clamping device.
22 1/2" (L) x 13 1/2" (W) x 17 1/2" (H)

3.5) "MPAU" UNIVERSAL RAIL SHOE for rail or for special 
applications such as drilling #20 high speed switch points 
(positioning not automatic). 

3.5.1) "MPAU-10" UNIVERSAL  SHORT RAIL SHOE for 
rail or for special applications (positioning not automatic). 

3.2)  "TST 50" two stage template 
(to be used with specifi c DBG-AY clamp)
This device enables the drilling of 150 lb and alu-
minium composite contact rails from one side.
Restart of work stroke: 1,97”
Typical application:
–  Aluminium composite rail.
–  150 lbs contact rail.

3.4) "VAL MPA" suitable for storage of rail shoes, 
cutters and accessories
• 15 1/2” (L) x 13 3/4” (W) x 2 1/4” (H)

FIG. 27 – “DBG-Y” RAIL

 WEB CLAMPING DEVICE

6001

154

6700524

6040421

6001

155

6001

156

6760378

6340612

6900314

6650144

6900348

6760222

6140082

6001775

6001751

6001756

6001754

6340160

6380310

6001

150

6001658

6001659

6001

152

6520422

6140085

6001

145

6001281

Threaded bush

ø14 Circlip

ø10 Circlip

Spacer

Pin

ø 8 x 50 pin

M5 ball dowel

M 6 x 18 screw

Spring washer

M 8 x 25 screw

ø4 x 10 pin

ø1,8x35 Split pin

TDB 6  termination

Blocking side

Clamping support left shoulder

Clamping support right shoulder

M 8 x 10 grub screw

Clamping handle knob

Blocking lever

Compl. blocking screw

Thickness 

Adjusting bush

Cup  spring

ø2,5 x 16 Split pin

Clamping support

Drilling reference rod

1

1

1

1

1

2

2

4

4

2

1

1

1

2

1

1

1

2

1

1

1

1

1

1

1

1

30

29

28

27

26

25

24

23

22

21

20

17

16

13

12

11

10

09

08

07

06

05

04

03

02

01

Code N°

Item

Description

Qty

14

19

17

12

11

13

16

15

04

05

08

09

07

25

20

26

23

21

22

24

29

30

10

06

27

28

18

01

02

03

30

Summary of Contents for LD-2ENY

Page 1: ...nce T l 01 60 49 11 90 Fax 01 60 49 29 10 B P 37 91421 Morangis C dex E mail info cembre fr www cembre fr Cembre Espa a S L Calle Verano 6 y 8 P I Las Monjas 28850 Torrej n de Ardoz Madrid Espa a Tel...

Page 2: ...neral characteristics 2 2 Accessories supplied with the rail drill 3 3 Optional accessories to be ordered separately 4 4 Type SR5000 coolant unit 10 5 Spindle advancing lever 12 6 Preparing the rail d...

Page 3: ...e page 28 RAIL DRILL TYPE LD 2ENY NOTES ATTENTION Before using the rail drilling carefully read the instructions contained in this manual SAVE THESE INSTRUCTIONS this manual contains important safety...

Page 4: ...ving the drilling swarf 2 8 4 7 fl oz 140 ml oil tank for the gear reduction 2 9 Type SR5000 coolant unit Accessories from pos 2 1 to pos 2 8 are included in the Kit of accessories for LD 2ENYY having...

Page 5: ...ings complete with the TDB 6 termination Always supplied with rail drill ref LD 2EY 3 1 2 DBG GR device for clamping the rail drill in correspondance of guard rail complete with theTDB 1 termination A...

Page 6: ...4 H FIG 27 DBG Y RAIL WEB CLAMPING DEVICE 6001154 6700524 6040421 6001155 6001156 6760378 6340612 6900314 6650144 6900348 6760222 6140082 6001775 6001751 6001756 6001754 6340160 6380310 6001150 60016...

Page 7: ...64 100 LB RE 2 45 64 100 LB RE HF 2 45 64 100 LB PRR 2 9 32 100 LB PS 2 31 64 105 LB DY 110 LB RE 2 43 64 112 115 119 LB RE 2 7 8 122 CB 2 7 8 127 LB DY 3 1 8 130 LB RE HF A 2 3 4 130 LB RE HF 3 1 16...

Page 8: ...WA is equal to 96 6 dB A Protection of operators against risksof exposure to noise during work Cembre drills type LD 2EY are designed and constructed according to EEC directives 80 1107 and 86 188 rel...

Page 9: ...y of the drill clamp and correct assembly of the cutter bit Suitable lubrocooling lubrication cooling to keep the temperature of the tool low so as not to compromise the efficiency of the cutting edge...

Page 10: ...3 8 Y included in the APED 130 included in the APED 135 165 DPE DPE included in the APED 130 DPE DPE DPE DPE DPE not required not required not required not required not required not required TST50 DB...

Page 11: ...screw it back in the appropriate housing FIG 24 REMOVAL OF METALLIC RESIDUE 21 13 MAINTENANCE The type SR5000 coolant unit consists of a tank complete with tube and maximum pressure valve 01 fitted w...

Page 12: ...manual external cooling when cutters are used to enlarge existing holes or when using spiral bits not de signed for automatic cooling If necessary the ARE adaptor can also be used to clean various par...

Page 13: ...th the release pawl 39 pressed the lever is releasedfromitshubandcanrepeattheprevious travel without the spindle moving 11 STORING THE RAIL DRILL When work has been completed store the drill by procee...

Page 14: ...rovided to insert the spiral bit if necessary rotate the spindle shaft manually and sufficiently by inserting the 4 mm male hexagon key in the appropriate intermediate gear housing in the crankcase of...

Page 15: ...l then switched off after drilling by closing the tap FIG 20a COOLING DRILLING WITH SPIRAL BIT use only for APE do not required for APED 6 2 2 Insert into the spindle shaft the DPE spacer required to...

Page 16: ...dfinallyrelievingthepressurein the exit phase When drilling close to raised markings on the rail the initial pressure must be extremely light until the markings disappear otherwise the cutter may be d...

Page 17: ...drill fitted with short type broach cutter depth of cut 7 8 The drilling sequence may be started with the drill fitted with the broach cutter 6 1 positioning shoe 7 3 the drill being clamped to the r...

Page 18: ...n the element to be drilled To position the drilling machine complete with the clamping termination 7 1 and the positioning template 7 3 suitable for the type of rail to be drilled proceed as follows...

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