Cembre LD-2ENY Operation And Maintenance Manual Download Page 11

10

25

   

Before servicing or maintenance, stop the motor and disconnect the plug 

   

from the electric source 

After fi rst 10 oerating hours, proceed with sump oil change, as follows: 
(Ref. to Fig. 28)
–  Remove the cap with the magnetic insert (21).
– Remove oil fi ller cap (07).
–  Make sure that all the oil comes out by slightly tilting the drill.
–  Clean up the cap (21) (see § 13.1.2).
 –  Reassemble the cap (21).
–  Fill the sump with oil to the level indicator (see § 13.1.1) using the oil supplied with the 
  drilling machine; it will be necessary to use about 4.7 fl  oz oil.
– Replace the fi ller cap (07).

13.1)  ORDINARY MAINTENANCE OF THE MACHINE  (Ref. to Figs. 24 and 28)

  Every 20 hours of operation

13.1.1)  Topping up oil
With the drill switched off and placed on a fl at surface, check the oil level in the crankcase 
by looking through the appropriate transparent inspection cover (13).
The level must be approximately half way up the cover; if the level is low top up the oil 
by unscrewing the cover (07) at the top of the crankcase and adding the quantity of oil 
required.

Only use the oil grade recommended in § 1.
Never use regenerated or used oil.
The oil must be clean.

13.1.2)  Removal of metallic residue 
from the crankcase
When the drill is positioned as shown 
in Fig. 24 unscrew the appropriate cap, 
with magnetic insert (21) on which any 
metallic residue will have collected.  
Carefully clean the magnetic insert 
with a clean rag and screw it back in 
the appropriate housing.

!

FIG. 24 – REMOVAL OF  
METALLIC RESIDUE

21

13. MAINTENANCE

The type SR5000 coolant unit consists of a tank complete with tube and maximum pressure 
valve (01), fi tted with a pump device for pressurisation, which must be connected to the 
attachment (35) on the drill by means of its quick-coupling (03).
The delivery and shut-off of the lubrocoolant are controlled automatically, when drilling 
with a broach cutter, from the position of the guide bit; when drilling with a spiral bit, 
delivery and shut-off of the fl uid must be effected manually by operating the tap (02). 
The use of the lubrocoolant supplied by 

Cembre

, in the recommended concentrations, 

guarantees optimum use of the drilling tools.
Consumption of the lubrocoolant depends both on the variable degree of opening 
of the tap (02) and the inner pressure of the tank: it is therefore advisable to open 
the tap a little when the tank is at maximum pressure, while it must be fully opened 
when the pressure in the tank is low.
When using the coolant system, pay careful attention to the instructions on the tank label.

Warning: 

 

When the tank is not under pressure, check that the bush on the maximum pres-

  sure valve is screwed right down.

 

To fi ll tank with lubrocoolant, turn handle anticlockwise approximately 2 turns to 

  release handle locking mechanism. Remove handle/piston assembly from tank.

02

03

35

17

01

Detail of the 
max pressure valve

FIG. 3 – COOLANT UNIT

01 – Tank complete with hose 
 

  and max. pressure  valve

02 –  Tap
03 –  Quick-coupling
17 –  Vent  valve
35 –  Attachment  valve

4. Type SR5000 COOLANT UNIT  (Ref. to Fig. 3)

Summary of Contents for LD-2ENY

Page 1: ...nce T l 01 60 49 11 90 Fax 01 60 49 29 10 B P 37 91421 Morangis C dex E mail info cembre fr www cembre fr Cembre Espa a S L Calle Verano 6 y 8 P I Las Monjas 28850 Torrej n de Ardoz Madrid Espa a Tel...

Page 2: ...neral characteristics 2 2 Accessories supplied with the rail drill 3 3 Optional accessories to be ordered separately 4 4 Type SR5000 coolant unit 10 5 Spindle advancing lever 12 6 Preparing the rail d...

Page 3: ...e page 28 RAIL DRILL TYPE LD 2ENY NOTES ATTENTION Before using the rail drilling carefully read the instructions contained in this manual SAVE THESE INSTRUCTIONS this manual contains important safety...

Page 4: ...ving the drilling swarf 2 8 4 7 fl oz 140 ml oil tank for the gear reduction 2 9 Type SR5000 coolant unit Accessories from pos 2 1 to pos 2 8 are included in the Kit of accessories for LD 2ENYY having...

Page 5: ...ings complete with the TDB 6 termination Always supplied with rail drill ref LD 2EY 3 1 2 DBG GR device for clamping the rail drill in correspondance of guard rail complete with theTDB 1 termination A...

Page 6: ...4 H FIG 27 DBG Y RAIL WEB CLAMPING DEVICE 6001154 6700524 6040421 6001155 6001156 6760378 6340612 6900314 6650144 6900348 6760222 6140082 6001775 6001751 6001756 6001754 6340160 6380310 6001150 60016...

Page 7: ...64 100 LB RE 2 45 64 100 LB RE HF 2 45 64 100 LB PRR 2 9 32 100 LB PS 2 31 64 105 LB DY 110 LB RE 2 43 64 112 115 119 LB RE 2 7 8 122 CB 2 7 8 127 LB DY 3 1 8 130 LB RE HF A 2 3 4 130 LB RE HF 3 1 16...

Page 8: ...WA is equal to 96 6 dB A Protection of operators against risksof exposure to noise during work Cembre drills type LD 2EY are designed and constructed according to EEC directives 80 1107 and 86 188 rel...

Page 9: ...y of the drill clamp and correct assembly of the cutter bit Suitable lubrocooling lubrication cooling to keep the temperature of the tool low so as not to compromise the efficiency of the cutting edge...

Page 10: ...3 8 Y included in the APED 130 included in the APED 135 165 DPE DPE included in the APED 130 DPE DPE DPE DPE DPE not required not required not required not required not required not required TST50 DB...

Page 11: ...screw it back in the appropriate housing FIG 24 REMOVAL OF METALLIC RESIDUE 21 13 MAINTENANCE The type SR5000 coolant unit consists of a tank complete with tube and maximum pressure valve 01 fitted w...

Page 12: ...manual external cooling when cutters are used to enlarge existing holes or when using spiral bits not de signed for automatic cooling If necessary the ARE adaptor can also be used to clean various par...

Page 13: ...th the release pawl 39 pressed the lever is releasedfromitshubandcanrepeattheprevious travel without the spindle moving 11 STORING THE RAIL DRILL When work has been completed store the drill by procee...

Page 14: ...rovided to insert the spiral bit if necessary rotate the spindle shaft manually and sufficiently by inserting the 4 mm male hexagon key in the appropriate intermediate gear housing in the crankcase of...

Page 15: ...l then switched off after drilling by closing the tap FIG 20a COOLING DRILLING WITH SPIRAL BIT use only for APE do not required for APED 6 2 2 Insert into the spindle shaft the DPE spacer required to...

Page 16: ...dfinallyrelievingthepressurein the exit phase When drilling close to raised markings on the rail the initial pressure must be extremely light until the markings disappear otherwise the cutter may be d...

Page 17: ...drill fitted with short type broach cutter depth of cut 7 8 The drilling sequence may be started with the drill fitted with the broach cutter 6 1 positioning shoe 7 3 the drill being clamped to the r...

Page 18: ...n the element to be drilled To position the drilling machine complete with the clamping termination 7 1 and the positioning template 7 3 suitable for the type of rail to be drilled proceed as follows...

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