CellarCool FD 5000 Installation Manual Download Page 1

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CWSK.WM/FD5000

082015

Cold Weather Start Kit:

To be used in conjunction

with

WM/FD 5000

cooling system.

COLD WEATHER START KIT

Installation Manual

WM/FD 5000

Summary of Contents for FD 5000

Page 1: ...CWSK WM FD5000 082015 Cold Weather Start Kit To be used in conjunction with WM FD 5000 cooling system COLD WEATHER START KIT Installation Manual WM FD 5000...

Page 2: ...ol is not responsible for printing or clerical errors CellarCool reserves the right to make corrections or improvements to the information provided and to the related hardware at any time without noti...

Page 3: ...com Page 1 TABLE OF CONTENTS Receiving Inspecting the Kit 3 Before You Start 4 Condensing Unit Cold Weather Start Kit Installation Instructions 5 Evaporator Unit Cold Weather Start Kit Installation I...

Page 4: ...ture reference What is a Cold Weather Start Kit The Cold Weather Start Kit is designed to ensure that your cooling system will start in low ambient temperature The Cold Weather Start Kit uses temperat...

Page 5: ...E KIT After verifying that you have received all of the correct components for your specific system please keep the Cold Weather Start Kit in its original box until you are ready for installation This...

Page 6: ...Off Power going to the Evaporator and Condensing Unit WARNING Failure to do so may cause electrical shock which can result in injury or death A 2 wire 18 20 awg thermostat wire will need to be ran fr...

Page 7: ...one of the silicone heaters on the receiver in the location shown The heater will not adhere completely there are hose clamps installed later in these instructions that will keep them firmly in place...

Page 8: ...s are directed toward the fan shroud and the back edge of the heater is touching the back edge of the other heater as shown Slide the hose clamps on the receiver over the silicone heaters One at the t...

Page 9: ...terminal on the thermal switch Using a Phillips head screw driver remove the screw on the front edge of the electrical box Using a Phillips head screw driver remove the screw on the back edge of the...

Page 10: ...red and remove the wires from the terminals Cut the zip tie holding the high and low pressure wires Also remove the black wire coming from the Johnson Control from terminal 6 Re secure the other blac...

Page 11: ...ation shown Press the relay assembly firmly in place Remove the adhesive backing from the Omron Relay Assembly Place the Omron Relay Assembly in the electrical box in the orientation shown Press the r...

Page 12: ...the bypass timer inside the electrical box in the orientation shown Press the relay assembly firmly in place Route the 10 wire with the blue disconnect labeled T down through the cord squeeze Connect...

Page 13: ...into the electrical box through the cord squeeze Pull the slack out of the wires and zip tie them in the locations shown Zip tie the wires to the fan shroud as shown Connect the 9 wire with the blue d...

Page 14: ...ow pressure switch wire and one high pressure switch wire inside the H1 lever connector Blue Wires low pressure switch Black Wires with butt splice high pressure switch Disconnect the wire coming from...

Page 15: ...r Connect the other end of the 13 wire with the blue disconnect labeled 4 to the 4 terminal on the Omron relay Connect the 5 wire with the red disconnect labeled 3 to the 3 terminal on the bypass time...

Page 16: ...minal on the terminal block Secure the white wire from the 3 terminal on the terminal block inside of the N lever connector Remove the blue disconnect from the 1 terminal on the Delay on Break Timer C...

Page 17: ...e wire that was connected to the 1 terminal of the Delay on Break Timer Strip the end of the wire to a length of 3 8 43 44 Secure the bare end of the wire from the 3 terminal on the Delay on Break tim...

Page 18: ...al 2 on the terminal block Route the 24v thermostat wires into the electrical box through the cord squeeze Connect one of the 24v thermostat wires to the grey 12 wire the using the wire nut provided C...

Page 19: ...ns shown Make sure that no wires are touching the resistor when complete Remove the schematic sticker from the electrical box top Peel the adhesive backing off of the schematic sticker Apply the schem...

Page 20: ...er of the zip lock bag containing the thermal paste Apply thermal paste to the surface of the thermal switch Set thermal switch in location shown making sure the surface of the switch is making good c...

Page 21: ...the Evaporator Unit are located inside of this box See page 4 before continuing to the next step Open box and remove the 24v transformer and the zip lock bag The kit will include five zip ties four l...

Page 22: ...a Phillips Head Screw driver loosen the 4 screws on the ducting panel make sure screw comes all the way out of the housing of the unit Note The screws do not come out of the panel Pull ducting panel...

Page 23: ...side edges of the transformer Place flange of the transformer between the control box and the flange of the electrical panel place the other flange underneath the grommet Press transformer firmly in...

Page 24: ...ector Locate the blue wire coming out of the Molex connector Cut the blue wire and strip each end to a length of 3 8 Secure the blue wires from the unit and the black wire from the transformer into a...

Page 25: ...24v side of the transformer into a lever connector Zip tie wires in locations shown Slide the electrical panel back into place and re install the thumb screw Wall Mounted Units Push front panel back o...

Page 26: ...lly installed on the Evaporator Unit If the installation process is complete on the condensing unit as well plug both the condensing unit and evaporator units back into a power source Ducted Units Pus...

Page 27: ...www cellarcool com Page 25 NOTES...

Page 28: ...CWSK WM FD5000 082015 CellarCool 1738 E Alpine Ave Stockton CA 95205 1 855 235 5271 www cellarcool com...

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