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rev. 1904 (EX - FW 6.4)

 

15 /20

 

10- Routine Maintenance Form

The purpose of this form is to: 

1. Verify the general condition of the charger.

Following these instructions will lead to verify the points that have the higher probability of fault. 

This document will help confirm that periodical inspection has been conducted. 

Routine maintenance is recommended to be carried out every two or three months. 

Charger Model 

Customer - Firm 

Serial number 

Note 

OK 

Nr 

OBJECT 

CONTROL – ACTION 

01 

AC Mains Cable and Battery & 

Charger cables (red-black) 

1. Clean carefully all the cables.

2. Check if they are damaged. There shouldn’t be signs of any cut,

crushing or damage in general.

Change cables if found damaged 

 

02 

Battery Charger Plug-Socket and 

AC Mains socket. 

 BATTERY / CHARGER PLUG-SOCKET 

1. Check the poles of the plug-socket are well fixed and it is easy open

and close the plug.

2. Plug Pins must not have signs of scorch/acr/pitting.

3. Check the terminals of the battery cables. The terminals must be well

tightened.

4. Plug-socket casing must not be damaged

 AC MAINS PLUG-SOCKET 

1. Verify that the cable sheath is well secured in the plug.

2. Plug-socket must not be damaged

 

03 

Cabinet Examination 

1. Cabinet should not be too dirty. If it is so. clean it up carefully and if

necessary relocate the charger.

 

04 

Battery Examination 

Efficiency of the charger depends of the battery condition. 

You need to ensure the battery is regularly maintenaned. 

Main checks: 

1. Electrolyte level.

2. Any evidence of scorching / arcing on the battery poles or anywhere

on the cells.

3. Battery cell voltages are within permissible range.

4. All battery / cell terminals are tightly bolted to the cable connectors.

5. Battery end take-off cables are properly connected to the battery plug

and the plug is not damaged in any way.

 

If you have found one or more problems please carry out the controls of the “Extraordinary Maintenance” (Format on next 

page) 

Components replaced or Notes: 

Date 

Operator 

Test Result 

Summary of Contents for 5DTM

Page 1: ...al 5DTM 5DTT The manual refers to chargers with AT 12 board with FW 6 4L or higher dec 2021 Slightly differences can be found using different versions ADVANCED SMART DERIVATIVE CHARGER with Navigator...

Page 2: ......

Page 3: ...arts must be authorised in writing by our technical department Warning this series is only 50Hz the Wa profile is altered if connected to a 60Hz Mains NOTE Measure the site AC voltage during charge an...

Page 4: ...n total absence of electrical power Terms of use Working temperature and relative humidity from 0 to 40 C RH75 Storage temperature from 20 C to 60 C 2 1 Choosing the place Put the Battery Charger in a...

Page 5: ...on 5 minutes every hour for the following 15h Stage 4 Conservation 5 minutes every 15 h until the charger is switched off Charge termination dU dt 3 VISUAL INDICATIONS L1 L2 L3 L4 L5 Green Yellow Gree...

Page 6: ...max F2 End p Idle Battery may be disconnected now Charge ended on achieving absolute maximal Time Par 308 Wait Charge not started yet DELAY START function is set Charger awaits pre set delay hh mm bef...

Page 7: ...ss Button 3 forward to view the delay time set for example 01 00 Delay start countdown begins Remaining time reduction will be shown for example 00 59 and so on Call up Navigator parameter again and U...

Page 8: ...Supplying current Stage 2 1 1 End of Charge Battery can be disconnetted and ready to be used 1 Equalisation or Preservation charge Supplying current for 5min 1h Stage 3 and 4 1 1 After starting up th...

Page 9: ...the main switch of the electric line and the input AC fuses breaker C Battery sulphated D The Mains and the transformer plug are not well matched E The current Ammeter sensor or its connection cables...

Page 10: ...nnection problem B Check AC mains plug connection the main switch of the electric line and the input AC fuses breaker C Battery sulphated D The Mains and the transformer plug are not well matched E Th...

Page 11: ...ot be exposed to dust and humidity Clean the Battery Charger Should it be too dirty or damp move it in a safer place The same applies for the battery 6 4 Extraordinary Maintenance Perform maintenance...

Page 12: ...1 25 3 32 100 7 6 31 7 40 60 4 1 5 6 8 120 9 1 38 0 50 80 5 4 7 5 10 140 10 6 44 3 63 100 6 8 9 4 12 48 160 12 2 50 7 63 120 8 2 11 2 16 140 9 5 13 1 16 160 10 9 15 0 20 180 12 2 16 9 25 220 15 0 18...

Page 13: ...rev 1904 EX FW 6 4 13 20...

Page 14: ...low instructions in clause 1 1 03 Battery Plug Socket and AC Main socket BATTERY PLUG SOCKET 1 Check cables polarity of the DC plug socket red positive and black negative both from the battery and fro...

Page 15: ...ot have signs of scorch acr pitting 3 Check the terminals of the battery cables The terminals must be well tightened 4 Plug socket casing must not be damaged AC MAINS PLUG SOCKET 1 Verify that the cab...

Page 16: ...th an air blow blower nozzler at least 200mm away or with a dry little brush Do not use wet cloth or similar 03 Cables and terminal examination In general you must ensure all cables are well tightened...

Page 17: ...hours 12 13 hours Starting Current Amps From 80 discharged state Ah at 5 hour rate 20 110 160 30 165 240 40 220 320 50 275 400 60 330 480 80 440 640 100 550 800 120 660 960 140 770 1 120 160 880 1 28...

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