background image

Fig. 4.6

8 x 

1/4 x 2-1/2” Wafer Lag

Hardware

WL5

Fig. 4.7

Top

Bottom

040

030

WL5

G:

  Pre-drill with a 3/16” drill bit, then fasten the (030) Narrow Window Panels to the (040) SW Side Panel with 4 

(WL5) 1/4 x 2-1/2” Wafer Lags per (030) Narrow Window Panel.  (fig. 4.6 and 4.7)

Step 4:  Swing Side Wall Panel Assembly 

Part 3

030

040

Flush

90

o

Example of Angle

WL5

 

33 

 

    

[email protected]   

Summary of Contents for WESTON LODGE DELUXE - F25529

Page 1: ...Y Not intended for public areas such as schools churches nurseries day cares or parks WARNING 3405529 WESTON LODGE DELUXE F25529 Rev 12 23 2014 Table of Contents Warnings and Safe Play Instructions pg 2 Protective Surfacing Guidelines pg 3 Instructions for Proper Maintenance pg 4 About Our Wood Limited Warranty pg 5 Keys to Assembly Success pg 6 ISO Views pg 8 9 Part ID pg 10 Installation of I D W...

Page 2: ... for which it was not intended Standing on or jumping from the roof elevated platforms swings climbers ladders or slide can be dangerous Do not allow children to swing empty rides or seats Do not allow children to go down slide head first or run up slide 2 SERIOUS HEAD INJURY HAZARD Installation over concrete asphalt dirt grass carpet and other hard surface creates a risk of serious injury or deat...

Page 3: ... equipment support posts will help you to see when the material has settled and needs to be raked and or replenished Be sure to rake and evenly redistribute the surfacing in heavily used areas Do not install loose fill surfacing over hard surfaces such as concrete or asphalt Poured In Place Surfaces or Pre Manufactured Rubber Tiles You may be interested in using surfacing other than loose fill mat...

Page 4: ...orated wood members As with all wood some checking and small cracks in grain is normal Applying a water repellent or stain water based on a yearly basis is important maintenance to maintain maximum life and performance of the product Check the following at the beginning of the play season HARDWARE Inspect for tightness Must be firmly against but not crushing the wood DO NOT OVER TIGHTEN This will ...

Page 5: ...t product notifications and assure prompt warranty service 5 Year Limited Warranty Solowave Design warrants that this product is free from defect in materials and workmanship for a period of one year from the original date of purchase In addition lumber is warranted for 5 years against structural failure due to rot and insect damage All other parts such as hardware swings rides accessories and sli...

Page 6: ...liquid soap can be used on all lag type screws For bolts tap T Nut into hole with hammer Insert the hex bolt through lock washer first then flat washer then hole Because the assemblies need to be squared do not completely tighten until instructed Pay close attention to diameter of the bolts 5 16 is slightly larger than 1 4 Note Wafer head bolts with blue lock tight or a bolt with a Ny Lok nut do N...

Page 7: ...NG WOOD PARTS INTO EACH ASSEMBLY STEP WILL SAVE TIME Step Step Step 01 2 Step Number This is Step 1 Key Number The first two digits represent the step number The third digit represents the order in which the part is listed in the step Note that if the part is used in multiple steps then the key number only reflects the first step it is used in Part Quantity Key Number Order Listed The order the pa...

Page 8: ...2 Slide Exit 25 Welded Chain x2 050 064 Bracket 470 Set x2 112 Heavy Bracket Set TNR2 Slide Exit Top TNR2 Slide Elbow x9 018 282 063 066 062 231 Chalk Sign 032 323 x2 250 061 233 232 220 221 225 223 x2 x2 x2 x2 x2 222 x2 042 x2 230 TNR2 Slide RT Flange Spin TNR2 Slide LT Flange 224 084 x10 Flat Panel Bracket 6x TNR2 Slide Clamp Ring x2 011 016 x2 x2 x2 015 x3 Tic Tac Toe 012 017 014 013 x4 010 8 s...

Page 9: ...and 026 029 029 029 029 029 028 028 028 028 028 027 Rocks 10pk 024 330 023 025 Steel Hand Rail 110 020 021 022 x4 Bracket Set Swing Cedar Summit ID Plaque 112 143 040 143 x4 173 172 x3 x2 086 x2 170 044 171 x6 Telescope 150 TNR2 Post Mount TNR2 Slide Support x2 070 101 142 9 support cedarsummitplay com ...

Page 10: ...Rock B 1 x 6 x 22 Box 2 3638512 2pc 180 Wall Board 1 x 4 x 26 Box 4 3638039 2pc 170 Angle Floor 1 x 6 x 44 Box 3 3638607 2pc 332 Crowsnest Floor Wide 1 x 5 x 36 Box 4 3638636 Part Identification Reduced Part Size Nominal Size 1 x 4 1 x 5 1 x 6 Actual Size x 3 x 4 x 5 Part Identification Reduced Part Size Part Identification Reduced Part Size 1pc 027 Access Rock Bottom 1 x 6 x 22 Box 3 3638515 6pc ...

Page 11: ... Box 5 3638622 1pc 025 Top Ladder 5 4 x 3 x 35 Box 3 3638516 3pc 173 Slidenest Floor 1 x 6 x 45 Box 2 3638605 1pc 018 Door Top Dark Brown 5 4 x 4 x 16 Box 4 3608629 2pc 327 Crowsnest Side 5 4 x 4 x 17 Box 4 3638639 1pc 013 Table Rail 5 4 x 4 x 30 Box 5 3638504 4pc 010 CE Table Leg 5 4 x 4 x 29 Box 2 3638020 1pc 017 TTT Bottom 5 4 x 4 x 18 Box 4 3638501 4pc 336 Crowsnest Rail 5 4 x 4 x 30 Box 4 5 3...

Page 12: ... 1pc 320 Crowsnest Back 5 4 x 4 x 36 Box 5 3638632 2pc 041 Wall Tie 5 4 x 4 x 67 Box 3 3638589 2pc 330 Crowsnest Bottom 5 4 x 6 x 17 Box 4 3638633 Part Identification Reduced Part Size Actual Size 15 16 x 3 15 16 x 4 15 16 x 5 Nominal Size 5 4 x 4 5 4 x 5 5 4 x 6 2pc 325 Upright Crowsnest 15 16 x 4 x 34 Box 5 3638648 2pc 220 Roof Support 5 4 x 4 x 31 Box 2 3638616 1pc 050 SL Bottom 5 4 x 5 x 32 Bo...

Page 13: ...4 3638634 2pc 014 Seat 5 4 x 6 x 36 Box 5 3638503 2pc 063 Door Side 1 x 2 x 54 Box 4 3638642 4pc 322 Crowsnest Joist 2 x 4 x 14 5 16 Box 4 3638113 1pc 065 Door Bottom 1 x 3 x 17 Box 4 3638641 2pc 011 Support Table 2 x 4 x 16 Box 3 3638502 1pc 150 Roof Gusset 1 x 1 x 10 Box 4 3638628 2pc 111 Diagonal 2 x 3 x 42 Box 5 3638587 Part Identification Reduced Part Size Actual Size 15 16 x 5 15 16 x 8 1 x ...

Page 14: ...1 Box 5 3638611 1pc 021 Right Access Rail 2 x 4 x 62 Box 2 3638146 1pc 281 Block SW 2 x 3 x 15 Box 5 3638507 1pc 280 SW Block Angle 2 x 3 x 15 Box 5 3638508 2pc 232 Transom Side 1 x 5 x 9 Box 3 3638594 1pc 020 Left Access Rail 2 x 4 x 62 Box 2 3638145 2pc 334 Crowsnest Face 2 x 4 x 27 Box 4 3638107 Part Identification Reduced Part Size Nominal Size 2 x 4 2 x 5 2 x 6 3 x 6 4 x 4 Actual Size 1 x 3 1...

Page 15: ...eam 3 x 5 x 110 Box 3 3638509 2pc 282 SW Post 4 x 4 x 105 Box 2 and 3 3638166 Part Identification Reduced Part Size Nominal Size 2 x 4 2 x 5 2 x 6 3 x 6 4 x 4 Actual Size 1 x 3 1 x 4 1 x 5 3 x 5 3 x 3 1pc 113 SW Wall 4 x 4 x 41 Box 2 3638506 15 support cedarsummitplay com ...

Page 16: ... 1pc 070 Transom Panel Back 1 x 13 x 35 Box 2 37638627 1pc 061 Transom Panel Front 1 x 13 x 35 Box 2 37638530 1pc 2 3 16 x 5 x 7 17 32 Box 4 37638581 Slidenest Assembly Right 082 1pc 083 Slidenest Assembly Left 2 3 16 x 5 x 7 17 32 Box 4 37638582 1pc 019 Door Bottom Half Panel Dark Brown 1 x 16 x 19 Box 4 37608525 1pc 032 SL Side Panel 1 x 38 x 57 Box 4 37638550 1pc 064 Chalkwall Panel 1 x 13 x 26...

Page 17: ... 89pc PB1 Pan Bolt 1 4 x 3 4 53413203 1pc D1 3 Quadrex Driver 9200015 14pc WL5 Wafer Lag 1 4 x 2 52613222 Hardware Identification Actual Size 3pc WB2 Wafer Bolt 5 16 x 1 53613316 5pc WL3 Wafer Lag 1 4 x 1 52613216 5pc LS9 Lag Screw 5 16 x 4 52213343 23pc G8 Hex Bolt 5 16 x 2 53703320 4pc G21 Hex Bolt 5 16 x 3 53703333 12pc G13 Hex Bolt 5 16 x 6 53703364 17 support cedarsummitplay com ...

Page 18: ...removed from actual size 4pc G17 Hex Bolt 3 8 x 6 53703860 Hardware Identification Actual Size 15pc S7 Pan Screw 12 x 2 52433620 15pc S6 Pan Screw 12 x 1 52433610 57pc S3 Wood Screw 8 x 2 52043522 68pc S8 Pan Screw 12 x 52433603 1pc G20 Hex Bolt 3 8 x 4 53703840 8pc S18 Wood Screw 6 x 1 52013910 20pc S13 Pan Screw 6 x 5 8 52413908 NOTE Appoximately 2 removed from actual size 1pc G26 Hex Bolt 3 8 x...

Page 19: ...0120 1x TNR2 Slide LT Flange 3310122 1x TNR2 Slide RT Flange 3310123 8pc FW6 12 Screw Bezel 55902600 9x TNR2 Slide Elbow 3310121 101pc FW2 5 16 Flat Washer 51103300 1x TNR2 Slide Exit 3310120 15pc FW10 3 8 Flat Washer Narrow 51103800 15pc FW0 3 16 Flat Washer 51103100 12pc FW1 1 4 Flat Washer 51103200 27pc LW2 5 16 Lock Washer 51303300 13pc LN2 5 16 Lock Nut 54303300 13pc LW1 1 4 Lock Washer 51303...

Page 20: ...acket Set 3205529 1x 9320357 2pk 3200632 Narrow Ang Brkt 8pk 3200630 Corner Panel Brkt Cedar Summit ID Plaque 1x 6pk 3200642 Flat Panel Brkt 2x 9200151 L Bracket 1x 9200150 G Bracket 1x 9200152 T Bracket 1x Heavy Bracket Set 3200150 Green Part Identification Reduced Part Size 1x Cedar Summit Plaque 9320358 1x 3pk Swing Bracket Set 3201530 Green 1x EN71 Hand Rail 9200223 Yellow 2pk 3200634 150º Brk...

Page 21: ...or future reference You will need this information if you contact the Consumer Relations Department Please refer to Page 6 for proper hardware assembly Each step indicates which bolts and or screws you will need for assembly as well as any flat washers lock washers t nuts or lock nuts A This is the time for you to inventory all your hardware wood and accessories referencing the parts identificatio...

Page 22: ...ood Parts Step 1 Half Door Panel Assembly Part 1 A Fit 018 Door Top on top of 019 Door Bottom Half Panel then attach with 4 S20 8 x 1 3 8 Wood Screws Make sure the sides are flush to each other fig 1 1 4 x 8 x 1 3 8 Wood Screw S20 Outside view Hardware 018 019 S20 S20 22 support cedarsummitplay com ...

Page 23: ... as the one on the inside Use 2 S13 6 x 5 8 Pan Screws fig 1 4 E Attach 2 Door Hinges on the outside of the 019 Door Bottom Half Panel on the opposite side from the Door Handle Judge spacing based on fig 1 4 Use 3 S13 6 x 5 8 Pan Screws per Hinge fig 1 5 Note Hinge stops must be tight to 019 Door Bottom Half Panel fig 1 5 Other Parts Hardware Step 1 Half Door Panel Assembly Part 2 Outside view 019...

Page 24: ...ils fig 2 1 and 2 2 C Pre drill pilot holes with a 1 8 drill bit and attach Rails and Ladder Treads together using 4 S3 8 x 2 1 2 Wood Screws per tread fig 2 1 Other Parts 2 x Swing Bracket 16 x 8 x 2 1 2 Wood Screw 2 x 5 16 x 1 3 8 Wafer Bolt 5 16 flat washer 5 16 t nut WB2 S3 Fig 2 2 Fig 2 3 021 022 022 Swing Bracket End View WB2 5 16 Flat Washer 5 16 T Nut Flush to edges 021 D Attach Swing Brac...

Page 25: ...s shown in fig 2 6 Attach 025 Top Ladder to top of Access Ladder assembly and 024 Rock Rail using 3 S3 8 x 2 1 2 Wood Screws Notice that the holes in the board are towards the top fig 2 6 G Attach 1 Swing Bracket to the top angled edge of 024 Rock Rail making sure the bracket faces out Use 1 WB2 5 16 x 1 3 8 Wafer Bolt with flat washer and t nut fig 2 6 Wood Parts Hardware Other Parts 1 x Swing Br...

Page 26: ...il fig 2 7 I Make sure all boards fit together snugly and the assembly is square then attach 026 Board Access and 027 Access Rock Bottom using 4 S20 8 x 1 3 8 Wood Screws per board fig 2 7 and 2 8 J Fasten all the other boards with 4 S20 8 x 1 3 8 Wood Screws per board fig 2 7 K Place EN71 Hand Rail 1 from front edge of 025 Top Ladder and on 020 Left Access Rail Pre drill holes using a 3 16 drill ...

Page 27: ...urs and shapes attach 1 rock to each rock board using 1 PB2 1 4 x 1 1 4 Pan bolt with lock washer flat washer and barrel nut and 1 S10 8 x 1 Pan Screw per rock fig 2 10 and 2 11 The Pan Screw is placed in the hole beneath the Pan Bolt fig 2 10 and 2 11 Note Make sure all hardware is used to secure each rock properly Fig 2 10 3 16 Flat Washer 1 4 Barrel Nut Fig 2 11 S10 PB2 1 4 Lock Washer 27 suppo...

Page 28: ...ush to the grooved edge of each panel with 2 S8 12 x 3 4 Pan Screws per bracket as shown in fig 3 1 3 2 and 3 3 C Measure 51 1 2 from the bottom of each panel and attach the top Corner Panel Brackets with 2 S8 12 x 3 4 Pan Screws per bracket fig 3 1 and 3 2 Note Top of Corner Panel Bracket must sit at 51 1 2 Fig 3 1 Fig 3 3 Corner Panel Bracket 030 Fig 3 2 Top Notice this edge is tight and flush a...

Page 29: ...against the edge of 032 SL Side Panel so the bottom edges are flush fig 3 4 and 3 5 E Attach both Corner Panel Brackets to 032 SL Side Panel with 2 S8 12 x 3 4 Pan Screws per bracket fig 3 4 and 3 5 F Repeat steps D E for the second 030 Narrow Window Panel 030 Corner Panel Bracket 032 030 Fig 3 4 Fig 3 5 S8 Notice ends are flush to SL Side Panel and Narrow Window Panels x 2 per bracket S8 032 29 s...

Page 30: ... Window Panels to the 032 SL Side Panel with 2 WL5 1 4 x 2 1 2 Wafer Lags per 030 Narrow Window Panel fig 3 6 and 3 7 032 Fig 3 6 030 WL5 Hardware 4 x 1 4 x 2 1 2 Wafer Lag WL5 90 o Fig 3 8 Fig 3 7 WL5 030 Note Make sure both panels are square and flush to each other fig 3 8 30 support cedarsummitplay com ...

Page 31: ...anel with 2 S8 12 x 3 4 Pan Screws per bracket as shown in fig 4 1 4 2 and 4 3 C Measure 97 3 4 from the bottom of each panel and attach the top Corner Panel Brackets with 2 S8 12 x 3 4 Pan Screws per bracket fig 4 1 and 4 2 Note Top of Corner Panel Bracket must sit at 97 3 4 Fig 4 1 Fig 4 3 Corner Panel Bracket 030 Fig 4 2 Top Bottom Right Left 030 S8 97 3 4 Other Parts 4 x Corner Panel Bracket N...

Page 32: ...Panel so the bottom edges are flush and the Corner Panel Bracket is flush to the grooved edges of 040 SW Side Panel fig 4 4 and 4 5 E Attach both Corner Panel Brackets to 040 SW Side Panel with 2 S8 12 x 3 4 Pan Screws per bracket fig 4 4 and 4 5 F Repeat steps D E for the second 030 Narrow Window Panel Fig 4 4 Corner Panel Bracket 030 Fig 4 5 S8 030 040 Notice ends are flush and tight to SW Side ...

Page 33: ...rill with a 3 16 drill bit then fasten the 030 Narrow Window Panels to the 040 SW Side Panel with 4 WL5 1 4 x 2 1 2 Wafer Lags per 030 Narrow Window Panel fig 4 6 and 4 7 Step 4 Swing Side Wall Panel Assembly Part 3 030 040 Flush 90 o Example of Angle WL5 33 support cedarsummitplay com ...

Page 34: ...41 Wall Tie and both 042 Long Wall Ties as shown in fig 4 8 and 4 9 I Install 4 5 16 t nuts in the other 041 Wall Tie and both 044 Joist Sides as shown in fig 4 10 and 4 11 Wood Parts Hardware 044 042 041 Fig 4 8 5 16 T Nut Fig 4 9 Fig 4 10 042 044 67 1 2 68 3 4 30 x 5 16 T Nuts 5 16 T Nut Fig 4 11 5 16 T Nut 041 67 1 2 x 1 041 x 1 x 2 x 2 34 support cedarsummitplay com ...

Page 35: ...ist Sides to the 030 Narrow Window Panels with 2 WB8 5 16 x 2 3 8 Wafer Bolts with flat washer per board as shown in fig 4 12 L Loosely attach both 042 Long Wall Ties to the tops of 030 Narrow Window Panels with t nuts facing inwards using 2 WB9 5 16 x 2 1 8 Wafer Bolts with flat washer per board as shown in fig 14 12 Step 4 Swing Side Wall Panel Assembly Part 5 Fig 4 13 Fig 4 12 Fig 4 14 041 Noti...

Page 36: ...Assembly and slide both assemblies together so the 042 Long Wall Ties are flush to the ends of the 030 Narrow Window Panels of the Slide Wall Side as shown in fig 5 3 5 4 and 5 5 Fig 5 1 Fig 5 3 Fig 5 4 Swing Wall Assembly Fig 5 2 Slide Wall Assembly Step 5 Join Slide Wall and Swing Wall Assemblies Part 1 Fig 5 5 Flush to this corner 042 36 support cedarsummitplay com ...

Page 37: ...3 4 Wood Screw as shown in fig 5 6 5 7 5 8 and 5 9 Step 5 Join Slide Wall and Swing Wall Assemblies Part 2 1 x 5 16 x 3 Wafer Bolt 5 16 flat washer 1 x 8 x 1 3 4 Wood Screw Hardware WB7 S15 Fig 5 8 050 Fig 5 9 Fig 5 7 Fig 5 6 S15 041 041 050 5 16 Flat Washer WB7 030 030 Back View 1 x SL Bottom 5 4 x 5 x 32 3 8 Wood Parts 050 Inside View Notice bolt hole towards top 37 support cedarsummitplay com ...

Page 38: ... 2 WB9 5 16 x 2 1 8 Wafer Bolts with flat washer per board as shown in fig 5 10 and 5 11 F Loosely attach both 044 Joist Sides to 030 Narrow Window Panels with 2 WB8 5 16 x 2 3 8 Wafer Bolts with flat washer per board as shown in fig 5 10 and 5 11 Step 5 Join Slide Wall and Swing Wall Assemblies Part 3 7 x 5 16 x 2 1 8 Wafer Bolt 5 16 flat washer 4 x 5 16 x 2 3 8 Wafer Bolt 5 16 flat washer Hardwa...

Page 39: ...de 1 1 4 x 2 5 16 x 27 1 2 063 Wood Parts A Place 062 Chalkwall Side on 063 Door Side with 1 end flush to each other and the top faces flush as shown in fig 6 1 Attach with 6 S4 8 x 3 Wood Screws 3 per side 063 Flush Fig 6 1 6 x 8 x 3 Wood Screw 062 062 S4 S4 S4 39 support cedarsummitplay com ...

Page 40: ...ts previously installed fig 6 2 6 3 and 6 4 C Tight to the top of 064 Chalkwall Panel attach 1 062 Chalkwall Side to 030 Narrow Window Panel with 3 S4 8 x 3 Wood Screws fig 6 3 062 5 16 Flat Washer 1 x 5 16 x 2 1 8 Wafer Bolt 5 16 flat washer 3 x 8 x 3 Wood Screw Hardware 1 x Chalkwall Side 1 1 4 x 2 5 16 x 27 1 2 1 x Chalkwall Panel 1 1 4 x 13 3 4 x 26 7 16 062 Wood Parts WB9 WB9 Fig 6 2 WB9 5 16...

Page 41: ...and flush to the bottom of 041 Wall Tie attach 063 Door Side to 030 Narrow Window Panel with 6 S4 8 x 3 Wood Screws fig 6 6 and 6 7 F Between both 063 Door Sides attach 065 Door Bottom to 041 Wall Tie with 4 S15 8 x 1 3 4 Wood Screws fig 6 7 063 Hardware 1 x Door Side 1 1 4 x 2 1 4 x 54 1 x Door Bottom 1 1 4 x 3 1 4 x 17 3 4 063 Wood Parts 065 S4 030 041 065 S15 063 4 x 8 x 1 3 4 Wood Screw 9 x 8 ...

Page 42: ...042 Long Wall Tie with 2 WB9 5 16 x 2 1 8 Wafer Bolts with 5 16 flat washer t nuts previously installed fig 6 8 6 9 and 6 10 Fig 6 9 061 061 5 16 Flat Washer Front 042 030 Fig 6 10 Fig 6 8 Notice hole is at bottom of the Transom Panel Front 2 x 5 16 x 2 1 8 Wafer Bolt 5 16 flat washer Hardware 1 x Transom Panel Front 1 1 4 x 13 1 2 x 35 7 8 061 Wood Parts WB9 WB9 WB9 42 support cedarsummitplay com...

Page 43: ...n level ground and that the 030 Narrow Window Panels are square and tight to 064 Chalkwall Panel and 061 Transom Panel Front I Tighten all 15 Wafer Bolts on the front side as shown in fig 6 11 030 061 064 Tighten all Wafer Bolts of Front Assembly 43 support cedarsummitplay com ...

Page 44: ...ckets with 4 S8 12 x 3 4 Pan Screws per bracket fig 6 12 K On the outside of the assembly attach 064 Chalkwall Panel to 041 Wall Tie with 1 S15 8 x 1 3 4 Wood Screw as shown in fig 6 13 and 6 14 064 041 S8 x 4 Inside View Hardware 8 x 12 x 3 4 Pan Screw 1 x 8 x 1 3 4 Wood Screw S8 063 064 Fig 6 13 Fig 6 14 S15 Outside View S15 S8 x 4 Flat Panel Bracket Flat Panel Bracket 063 44 support cedarsummit...

Page 45: ... 030 Narrow Window Panel edges attach 066 Arch Top with 8 S15 8 x 1 3 4 Wood Screws using the pilot holes as guides fig 6 15 Note Make sure 066 Arch Top is level Hardware Wood Parts Fig 6 15 8 x 8 x 1 3 4 Wood Screw S15 S15 030 062 066 063 030 063 1 x Arch Top 5 4 x 6 x 40 1 2 066 45 support cedarsummitplay com ...

Page 46: ...de using 3 S13 6 x 5 8 Pan Screws in each Hinge as shown in fig 6 17 O On the inside of the assembly attach 142 Door Stop to 063 Door Side with 3 S15 8 x 1 3 4 Wood Screws making sure 142 Door Stop overhangs 063 Door Side by 1 and is in position to receive the Catch Plate fig 6 18 and 6 19 Hardware Wood Parts 1 x Door Stop 5 4 x 4 x 10 142 2 x 6 x 1 Wood Screw S18 3 x 8 x 1 3 4 Wood Screw 6 x 6 x ...

Page 47: ...en both 062 Chalkwall Sides so it sits tight to the top of 064 Chalkwall Panel fig 6 20 Q Attach Spin Chalk Sign to both 062 Chalkwall Sides with 6 S10 8 x 1 Pan Screws fig 6 21 6 x 8 x 1 Pan Screw S10 Other Parts 1 x Spin Chalk Sign 062 Fig 6 20 Fig 6 21 062 064 S10 x 6 Spin Chalk Sign Spin Chalk Sign 47 support cedarsummitplay com ...

Page 48: ... 042 Long Wall Tie with 2 WB9 5 16 x 2 1 8 Wafer Bolts with 5 16 flat washer t nuts previously installed fig 7 1 7 2 and 7 3 Fig 7 2 042 5 16 Flat Washer Back 042 070 Fig 7 3 Notice hole is at bottom of the Transom Panel Back 2 x 5 16 x 2 1 8 Wafer Bolt 5 16 flat washer Hardware 1 x Transom Panel Back 1 1 4 x 13 1 2 x 35 7 8 070 Wood Parts WB9 WB9 WB9 070 Fig 7 1 48 support cedarsummitplay com ...

Page 49: ...e sure the 030 Narrow Window Panels are square and tight to 070 Transom Panel Back C Tighten all 14 Wafer Bolts on the back side as shown in fig 7 4 Fig 7 4 030 030 070 Tighten all Wafer Bolts of Back Assembly 49 support cedarsummitplay com ...

Page 50: ... 7 Back Wall Assembly Part 3 D On the inside of the assembly attach 070 Transom Panel Back to each 030 Narrow Window Panel using 2 Flat Panel Brackets with 4 S8 12 x 3 4 Pan Screws per bracket fig 7 5 030 070 S8 S8 Flat Panel Bracket x 4 x 4 Inside Fort View 50 support cedarsummitplay com ...

Page 51: ...ig 8 1 and 8 2 Note The distance between posts should be 25 3 4 fig 8 1 Note Do no allow more than a 1mm gap between 080 Slidenest Joist and 081 Crowsnest Post fig 8 2 Hardware Wood Parts 4 x 8 x 1 3 8 Wood Screw S20 Fig 8 2 2 x Crowsnest Post 1 1 2 x 3 x 31 7 8 1 x Slidenest Joist 2 x 4 x 29 3 4 081 080 Fig 8 1 080 Flush S20 081 081 081 Inside View S20 080 Flat on ground Maximum Gap 1 mm allowed ...

Page 52: ...Make sure the staples are towards the bottom of the assembly fig 8 3 and 8 4 Hardware 1 x Slidenest Assembly Right 2 3 16 x 5 1 4 x 7 17 32 1 x Slidenest Assembly Left 2 3 16 x 5 1 4 x 7 17 32 Wood Parts 082 083 Fig 8 4 083 Fig 8 3 081 080 082 081 081 S15 Outside View Notice staples towards bottom Top View 083 082 4 x 8 x 1 3 4 Wood Screw S15 52 support cedarsummitplay com ...

Page 53: ...2 S15 8 x 1 3 4 Wood Screws per side fig 8 5 and 8 6 Make sure to maintain the proper orientation as shown in fig 8 7 Hardware 081 Fig 8 5 Fig 8 6 Fig 8 7 084 084 084 081 2 x Slidenest L R 5 4 x 5 x 7 Wood Parts 084 4 x 8 x 1 3 4 Wood Screw S15 S15 S15 081 084 Flush Flush Top View 53 support cedarsummitplay com ...

Page 54: ...81 Crowsnest Post with 4 S15 8 x 1 3 4 Wood Screws Maintain the 25 3 4 distance between posts fig 8 8 Note The angled edges of 085 Slidenest Top should face out and flush to the outside edges of each 084 Slidenest L R fig 8 9 Fig 8 9 085 081 Assembly must be square prior to attachment Outside View S15 081 085 084 Angled edge faces out Inside View Flush Flush 084 S15 S15 S15 25 3 4 54 support cedar...

Page 55: ...e the assembly place 086 Short Floor Joist in the centre and flush to the top of 080 Slidenest Joist fig 8 10 F From outside the assembly pre drill with a 1 8 drill bit then attach 080 Slidenest Joist to 086 Short Floor Joist with 2 S4 8 x 3 Wood Screws fig 8 10 Fig 8 10 Inside View 080 086 Flush S4 55 support cedarsummitplay com ...

Page 56: ...nd 082 Slidenest Assembly Right and 083 Slidenest Assembly Left are tight to the top of 066 Arch Top Pre drill with a 1 8 drill bit then attach 044 Joist Side to 086 Short Floor Joist with 2 S4 8 x 3 Wood Screws fig 9 1 9 2 and 9 3 Hardware 2 x 8 x 3 Wood Screw S4 Inside View 080 086 044 Fig 9 2 S4 Door Wall Side Fig 9 1 086 Fig 9 3 S4 Flush Outside View 066 082 083 Tight Tight 56 support cedarsum...

Page 57: ...ssembly Right and 083 Slidenest Assembly Left to 030 Narrow Window Panels using 2 S15 8 x 1 3 4 Wood Screws per board fig 9 5 D Attach both 084 Slidenest L R to 030 Narrow Window Panels using 1 S15 8 x 1 3 4 Wood Screws per board fig 9 5 030 Hardware Top View 084 Fig 9 4 Fig 9 5 S15 S15 083 082 084 086 030 044 030 Tight and flush 6 x 8 x 1 3 4 Wood Screw S15 083 082 030 57 support cedarsummitplay ...

Page 58: ... then attach each 084 Slidenest L R to 030 Narrow Window Panels using 1 150o Bracket with 4 S8 12 X 3 4 Pan Screws per side fig 9 6 and 9 7 Hardware Fig 9 7 030 150o Bracket Fig 9 6 S8 x 4 per bracket Inside View 8 x 12 x 3 4 Pan Screw 2 x 150o Bracket S8 Other Parts 084 58 support cedarsummitplay com ...

Page 59: ...ch end of 110 Ground SW loosely attach 1 111 Diagonal with 1 G8 5 16 x 2 Hex Bolt with lock washer flat washer and t nut fig 10 2 Fig 10 2 2 x Diagonal 2 x 3 x 42 1 4 1 x Ground SW 5 4 x 4 x 83 11 16 6 x 5 16 x 2 Hex Bolt 5 16 lock washer 5 16 flat washer 5 16 t nut Wood Parts Hardware 040 110 111 111 111 110 G8 G8 x 6 5 16 Flat Washer 5 16 Lock Washer 5 16 T nut 5 16 Flat Washer 5 16 Lock Washer ...

Page 60: ...Diagonal to 030 Narrow Window Panels with 1 WL5 1 4 x 2 1 2 Wafer Lag with flat washer per diagonal fig 10 4 D Tighten all 6 G8 5 16 x 2 Hex Bolts from Step 10 A and B Hardware 2 x 1 4 x 2 1 2 Wafer Lag 1 4 flat washer WL5 Fig 10 4 030 1 4 Flat Washer WL5 111 Fig 10 1 60 support cedarsummitplay com ...

Page 61: ... fig 10 5 using the bolt holes as a guide with 4 G21 5 16 x 3 3 4 Hex Bolts with lock washer flat washer and t nut Make sure bolts are tight fig 10 7 Wood Parts Hardware 1 x SW Table Top 5 4 x 3 x 34 1 4 1 x SW Wall 4 x 4 x 41 112 4 x 5 16 x 3 3 4 Hex Bolt 5 16 lock washer 5 16 flat washer 5 16 t nut 3 x 8 x 1 3 4 Wood Screw G21 113 S15 Fig 10 5 Fig 10 7 Fig 10 6 5 16 Flat Washer 5 16 Lock Washer ...

Page 62: ... sharp edges from impact area and touch up with outdoor paint Step 11 Install Fort Ground Stakes MOVE FORT TO FINAL LOCATION PRIOR TO STAKING FINAL LOCATION MUST BE LEVEL GROUND Hardware 3 x 12 x 2 Pan Screw S7 3 x Rebar Ground Stake Other Parts Fig 11 2 72 110 46 72 110 46 Fig 11 1 Fig 11 3 SEE FRONT COVER FOR SAFETY CLEARANCE 1 3 I n G r o u n d Rebar Ground Stake 1 from corner to ground stake S...

Page 63: ...of Gusset with 2 S15 8 x 1 3 4 Wood Screws The side that measures 1 1 4 sits against 070 Transom Panel Back fig 12 1 and 12 2 Wood Parts 1 x Roof Gusset 1 1 4 x 1 1 4 x 10 2 x 8 x 1 3 4 Wood Screw S15 150 Fig 12 2 Fig 12 1 Flush S15 070 150 Back 1 3 4 1 1 4 Side against panel 63 support cedarsummitplay com ...

Page 64: ...Side Panel attach 112 SW Table Top tight to the corners of the panels with 3 S15 8 x 1 3 4 Wood Screws as shown in fig 13 1 13 2 and 13 3 The notches must be on the inside of the assembly Wood Parts 3 x 8 x 1 3 4 Wood Screw S15 1 x SW Table Top 5 4 x 3 x 34 1 4 112 Fig 13 3 032 Slide Wall Side Fig 13 2 Fig 13 1 S15 Flush S15 Flush 112 032 64 support cedarsummitplay com ...

Page 65: ...he top of the panel board then attach to 040 SW Side Panel with 2 S4 8 x 3 Wood Screws per joist fig 14 1 and 14 2 B Attach both 044 Joist Sides to 040 SW Side Panel with 2 S4 8 x 3 Wood Screws per joist fig 14 1 and 14 2 2 x Joist 2 x 4 x 67 1 2 8 x 8 x 3 Wood Screw S4 143 Fig 14 2 Fig 14 1 Swing Wall Side Notice joists are flush to top edge 044 hidden behind panel S4 15 Parts removed for clarity...

Page 66: ... the distance between the 2 boards of 15 The joists should be flush to the top of 032 SL Side Panel fig 14 3 and 14 4 D Attach both 143 Joists and both 044 Joist Sides to 032 SL Side Panel with 2 S4 8 x 3 Wood Screws per joist fig 14 4 8 x 8 x 3 Wood Screw S4 Fig 14 4 15 143 032 Flush Fig 14 3 Slide Wall Side 143 S4 S4 66 support cedarsummitplay com ...

Page 67: ... Tight to the outside of each 170 Angle Floor place 1 171 Floor as shown in fig 15 1 These boards should be tight and flush to the inside corner of 030 Narrow Window Panels fig 15 2 C Attach both boards to the joists with 7 S20 8 x 1 3 8 Wood Screws in the 170 Angle Floors and 6 S20 8 x 1 3 8 Wood Screws in the 171 Floors fig 15 2 170 030 Fig 15 1 030 S20 Back View Door Side 083 171 171 030 030 08...

Page 68: ...On the Swing Side Wall place and evenly space 2 171 Floors next to the already placed 171 Floor fig 15 3 F On the Slide Wall Side place and evenly space 2 171 Floors next to the already placed 171 Floor fig 15 3 Note Some boards may be tight to each other and some may have a small space between them Step 15 Floor Board Assembly Part 2 172 173 171 171 Slide Side Wall Fig 15 3 172 173 171 171 170 17...

Page 69: ...rds to joists with S20 8 x 1 3 8 Wood Screws fig 15 4 and 15 5 Step 15 Floor Board Assembly Part 3 59 x 8 x 1 3 8 Wood Screw S20 S20 Fig 15 4 Note Some boards were removed for clarity Fig 15 5 172 171 171 172 173 69 support cedarsummitplay com ...

Page 70: ...st L R with 4 S20 8 x 1 3 8 Wood Screws per wall board fig 16 1 and 16 2 Hardware 8 x 8 x 1 3 8 Wood Screw Wood Parts S20 2 x Wall Board 1 x 4 x 26 1 2 180 Step 16 Attach Wall Boards to Slidenest Assembly Fig 16 2 180 Inside Fort View 081 084 083 Tight No Gap x 4 per board S20 Fig 16 1 Tight Right Side Left Side 081 084 082 Tight 70 support cedarsummitplay com ...

Page 71: ...1 attach Telescope to 040 SW Side Panel with 2 S15 8 x 1 3 4 Wood Screws Make sure the Telescope is tight to the corner of the panel fig 17 2 Other Parts 1 x Telescope S15 Fig 17 2 040 Fig 17 1 Telescope IMPORTANT Must be tight to panel Inside Fort View S15 Swing Side Wall 71 support cedarsummitplay com ...

Page 72: ...and 221 Roof Support Left so it is flush to the outside edges of the supports In the bolt holes tap in 2 5 16 t nuts fig 18 2 C Flip the assembly over so the large counter sunk holes are facing up Attach 222 Gable Bottom to 220 Roof Support and 221 Roof Support Left with 2 G8 5 16 x 2 Hex Bolts with lock washer and flat washer fig 18 3 Repeat to make 2 assemblies G8 S4 221 Fig 18 1 Fig 18 2 Fig 18...

Page 73: ... it s centre measures 16 1 2 from the centre of either bolt hole and it measures 1 1 4 from the bottom of 222 Gable Bottom fig 18 4 E Attach 223 Sunburst to 222 Gable Bottom with 2 S15 8 x 1 3 4 Wood Screws fig 18 5 Repeat for both assemblies Notice bolt side facing out 220 Fig 18 4 Fig 18 5 222 223 223 222 S15 221 1 1 4 16 1 2 73 support cedarsummitplay com ...

Page 74: ...of 222 Gable Bottom fig 18 6 H Attach 224 Centre Gable Board with 4 S20 8 x 1 3 8 Wood Screws and both 225 Gable Board A s with 3 S20 8 x 1 3 8 Wood Screws per board to 223 Sunburst 220 Roof Support and 221 Roof Support Left as shown in fig 18 7 Repeat for both assemblies 20 x 8 x 1 3 8 Wood Screw S20 Wood Parts 4 x Gable Board A 1 x 4 x 10 15 16 2 x Centre Gable Board 1 x 4 x 16 1 8 225 224 Fig 1...

Page 75: ... 19 4 B Attach 231 Back Roof Panel to 230 Front Roof Panel with 5 S15 8 x 1 3 4 Wood Screws fig 19 3 and 19 4 10 x 8 x 1 3 4 Wood Screw 1 x Front Roof Panel 1 1 4 x 32 1 8 x 75 1 x Back Roof Panel 1 1 4 x 32 1 8 x 75 230 Wood Parts 231 S15 Fig 19 1 231 Fig 19 2 Fig 19 3 Fig 19 4 IMPORTANT Overlap back over front 230 231 230 230 231 Factory drilled holes in each roof panel S15 S15 S15 Square flush ...

Page 76: ...fits tight to the panel as shown in fig 19 5 and 19 6 D Attach each 232 Transom Side to 230 Front Roof Panel with 2 S3 8 x 2 1 2 Wood Screws per board fig 19 5 and 19 7 Step 19 Roof Assembly Part 2 Wood Screw 4 x 8 x 2 1 2 Wood Screw 2 x Transom Side 1 1 4 x 5 1 4 x 9 1 4 232 S3 Fig 19 6 Fig 19 7 Fig 19 5 232 230 Flush S3 232 230 230 232 Tight 76 support cedarsummitplay com ...

Page 77: ...of flush to the outside edge of each 232 Transom Side and to 220 Front Roof Panel with 8 S15 8 x 1 3 4 Wood Screws as shown in fig 19 8 and 19 9 Step 19 Roof Assembly Part 3 Wood Parts 8 x 8 x 1 3 4 Wood Screw S15 1 x Transom Roof 5 4 x 8 x 36 233 Fig 19 8 Fig 19 9 233 1 1 4 S15 S15 x 8 232 232 Note Angled edge to this side 220 Flush 77 support cedarsummitplay com ...

Page 78: ... fig 20 1 and 20 2 Note The long point of 222 Gable Bottom should be flush to the outside face of 030 Narrow Window Panels fig 20 2 and 20 3 Step 20 Attach Roof Support Assembly Part 1 2 x 8 x 2 1 2 Wood Screw S3 Fig 20 2 Fig 20 3 222 Fig 20 1 030 Roof Support Assembly S3 222 030 030 220 Factory drilled hole Flush Slide Wall Side 78 support cedarsummitplay com ...

Page 79: ...ith 2 S8 12 x 3 4 Pan Screws per bracket fig 20 4 and 20 5 Step 20 Attach Roof Support Assembly Part 2 4 x 12 x 3 4 Pan Screw S8 Other Parts 2 x Narrow Angle Bracket Fig 20 5 Fig 20 4 042 222 Inside Fort View S8 Narrow Angle Bracket Example of Narrow Angle Bracket with screws S8 Narrow Angle Bracket S8 222 042 042 x 4 79 support cedarsummitplay com ...

Page 80: ... Part 3 Step 25 From the outside attach the Roof Support Assy to each Narrow Panel of the Swing Side A using 1 flat head screw per side Gable Bottom of Roof Support Assy must be flush to each Narrow Panel s outside face Attach Roof Support Assembly Part 3 Step 25 From the outside attach the Roof Support Assy to each Narrow Panel of the Swing Side A using 1 flat head screw per side Gable Bottom of ...

Page 81: ... a second Flat Panel Bracket against 040 SW Side Panel and 222 Gable Bottom The top of the Flat Panel Bracket should measure 1 1 2 from the bottom of 222 Gable Bottom Attach Flat Panel Bracket to 040 SW Side Panel and 222 Gable Bottom with 4 S8 12 x 3 4 Pan Screws as shown in fig 20 8 Step 20 Attach Roof Support Assembly Part 4 8 x 12 x 3 4 Pan Screw S8 Other Parts 2 x Flat Panel Bracket From insi...

Page 82: ... and over the Back side of the fort Guide the Roof Assembly onto the fort so it aligns with 061 Transom Panel Front fig 21 1 B Using the factory drilled holes as guides attach 061 Transom Panel Front to 232 Transom Sides with 2 S3 8 x 2 1 2 Wood Screws then attach 233 Transom Roof to 061 Transom Panel Front with 2 S15 8 x 1 3 4 Wood Screws fig 21 2 Step 21 Attach Roof Assembly to Fort Part 1 Fig 2...

Page 83: ... Arch to 233 Transom Roof with 4 S15 8 x 1 3 4 Wood Screws fig 21 3 Step 21 Attach Roof Assembly to Fort Part 2 Wood Parts 1 x Trim Arch 5 4 x 6 x 40 3 8 250 Fig 21 3 Hardware 4 x 8 x 1 3 4 Wood Screw S15 83 support cedarsummitplay com ...

Page 84: ...ort Assembly and it overhangs both Roof Support Assemblies by 1 1 2 fig 21 4 E Using the factory drilled holes as a guide attach the Roof Assembly to the centre of the Roof Support Assemblies with 2 S3 8 x 2 1 2 Wood Screws per side as shown in fig 21 5 and 21 6 Step 21 Attach Roof Assembly to Fort Part 3 Fig 21 4 Hardware 4 x 8 x 2 1 2 Wood Screw S3 Fig 21 5 Fig 21 6 84 support cedarsummitplay co...

Page 85: ...with 2 S3 8 x 2 1 2 Wood Screws per side as shown in fig 21 7 H On the Back side of the fort pre drill pilot holes into the Roof Assembly 3 on either side of the middle roof screw and 1 1 2 up from the bottom of the assembly as shown in fig 21 8 and 21 9 Make sure to pre drill into 150 Roof Gusset which is behind the Roof Assembly Attach Roof Assembly to 150 Roof Gusset with 2 S3 8 x 2 1 2 Wood Sc...

Page 86: ...l using 2 WB7 5 16 x 3 Wafer Bolts with flat washer and t nut fig 22 1 and 22 2 2 x 5 16 x 3 Wafer Bolt 5 16 flat washer 5 16 t nut Other Parts 1 x Heavy T Bracket WB7 Fig 22 2 113 113 Heavy T Bracket 5 16 Flat Washer 5 16 T nut Swing Side Wall WB7 Fig 22 1 86 support cedarsummitplay com ...

Page 87: ...t is installed on the opposite side of the other 3 bolts Quick Clip Step 23 Swing Beam Assembly Hardware A Attach 6 Heavy Duty Swing Hangers to 270 Engineered SW Beam using 2 G13 5 16 x 6 1 8 Hex Bolt with 2 flat washers plastic formed washer and lock nut per swing hanger as shown in fig 23 1 B Attach 1 Quick Clip to each Heavy Duty Swing Hanger fig 23 2 12 x 5 16 x 6 1 8 Hex Bolt 5 16 flat washer...

Page 88: ...oards as shown in fig 24 1 and 24 2 B Attach 3 WB7 5 16 x 3 Wafer Bolts with flat washer and t nut to all three holes in each 282 SW Post as shown in fig 24 3 and 24 4 IMPORTANT MAKE SURE ALL 6 BOLTS ARE ATTACHED TO MINIMIZE CHECKING OF WOOD C Place 280 SW Block Angle 281 Block SW assembly in between 2 282 SW Post Heavy L Brackets towards the outside Place 1 Heavy G Bracket on the top 282 SW Post ...

Page 89: ...ers plastic formed washer and lock nut as shown in fig 24 7 and 24 8 F Place 270 Engineered SW Beam end without Wafer Bolt from Step 24 in between Heavy L Brackets assembled in Step A making sure holes are lined up then attach Swing Post Assembly to Swing Beam Assembly using 1 G20 3 8 x 4 Hex Bolt with 2 flat washers and lock nut through Heavy L Bracket fig 24 9 G Attach 270 Engineered SW Beam to ...

Page 90: ...16 x 2 3 8 Wafer Bolt 5 16 flat washer 5 16 t nut WB8 LS9 1 x Support Cross FSC 2 1 2 x 3 x 64 290 C Place 290 Support Cross between 282 SW Post at the previously determined spot and fasten with 1 LS9 5 16 x 4 3 4 Lag Screw with flat washer per side fig 25 3 and 25 4 Notice one side is fastened on the outside and one on the inside It is important that each side is positioned exactly the same as th...

Page 91: ...ote Tighten all bolts from Step 24 series before installing lag screws A Attach 1 LS9 5 16 x 4 3 4 Lag Screw with flat washer into each 282 SW Post as shown in fig 26 1 B Attach 1 LS9 5 16 x 4 3 4 Lag Screw with flat washer into remaining hole of the Heavy G Bracket into 270 Engineered SW Beam fig 26 1 3 x 5 16 x 4 3 4 Lag Screw 5 16 flat washer LS9 Fig 26 1 91 support cedarsummitplay com ...

Page 92: ... to close the Threaded Clip tightly using an adjustable wrench fig 27 1 and 27 2 B Using 1 Threaded Clip per chain join the Short Swing Chain to the Acro Bar and Acro Handle Make sure to close the Threaded Clip tightly using an adjustable wrench fig 27 2 and 27 3 C Attach the other end of the swing chains to the Quick Clips attached to the swing hangers fig 27 1 1 x Acro Bar 2 x Acro Handle 2 x Sw...

Page 93: ...Posts using 1 S7 12 x 2 Pan Screw per ground stake as shown in fig 28 2 C After driving stakes into the ground check for sharp edges caused by the impact of the hammer Smooth any sharp edges from impact area and touch up with outdoor paint Warning To prevent tipping and avoid potential injury stakes must be driven 13 into ground Digging or driving stakes can be dangerous if you do not check first ...

Page 94: ...ously assembled in Step 2 Set the board and screws aside they will be re attached fig 29 2 B Place the Access Ladder Rockwall on the Back side of the fort and attach to 044 Joist Side with 1 WL3 1 4 x 1 3 8 Wafer Lag Screw with flat washer in each Swing Bracket fig 29 1 29 2 and 29 3 C Re attach 026 Board Access to the same place it was removed fig 29 2 Fig 29 3 3 x 1 4 x 1 3 8 Wafer Lag 1 4 flat ...

Page 95: ... a 1 8 drill bit before installing the Wafer Lags A Measure 6 from the top of 025 Top Ladder on each 030 Narrow Window Panel and attach 1 Steel Hand Grip per panel with 2 S6 12 x 1 Pan Screws with flat washer per Steel Hand Grip fig 30 1 4 x 12 x 1 Pan Screw 3 16 flat washer Fig 30 1 Other Parts 2 x Steel Hand Grip S6 S6 S6 x 2 95 support cedarsummitplay com ...

Page 96: ...oist attach 1 323 Crowsnest Gusset with 1 S7 12 X 2 Pan Screw per gusset fig 31 1 and 31 2 C Attach each 323 Crowsnest Gusset to 321 Crowsnest Front with 2 S4 8 x 3 Wood Screws per gusset fig 31 1 and 31 2 Hardware Fig 31 2 Fig 31 1 4 x 8 x 2 1 2 Wood Screw 2 x 12 x 2 Pan Screw 8 x 8 x 3 Wood Screw 1 x Crowsnest Back 5 4 x 4 x 36 1 2 1 x Crowsnest Front 2 x 4 x 36 1 2 2 x Crowsnest Gusset 2 x 6 x ...

Page 97: ...ttach 2 322 Crowsnest Joists with 2 S3 8 x 2 1 2 Wood Screws on the back and 2 S4 8 x 3 Wood Screws on the front per joist as shown in fig 31 3 This creates the Lower Crowsnest Assembly Fig 31 3 320 Flush 322 322 S4 S4 321 S3 S3 4 x 8 x 3 Wood Screw 4 x 8 x 2 1 2 Wood Screw S4 Hardware 2 x Crowsnest Joist 2 x 4 x 14 5 16 322 Wood Parts S3 97 support cedarsummitplay com ...

Page 98: ... face of 324 Crowsnest Top attach 1 327 Crowsnest Side to each end with 2 S3 8 x 2 1 2 Wood Screws per side fig 31 4 and 31 5 This creates the Upper Crowsnest Assembly Hardware 326 4 x 8 x 2 1 2 Wood Screw 6 x 8 x 1 3 4 Wood Screw 2 x 5 16 x 2 Hex Bolt 5 16 lock washer 5 16 flat washer 5 16 t nut Fig 31 4 326 327 325 Notice notch 1 x Crowsnest Top 2 x 4 x 36 1 2 2 x Upright Crowsnest 15 16 x 4 1 2...

Page 99: ... to the floor boards attach 1 330 Crowsnest Bottom to each 030 Narrow Window Panels on the Slide Side Wall with 3 S15 8 x 1 3 4 Wood Screws per board fig 32 1 and 32 2 2 x Crowsnest Bottom 5 4 x 6 x 17 330 6 x 8 x 1 3 4 Wood Screw Fig 32 1 S15 330 Fig 32 2 Slide Side Wall S15 030 Flush Tight 030 x 3 per board 99 support cedarsummitplay com ...

Page 100: ...2 3 and 32 4 C Make sure Lower Crowsnest Assembly is level then attach 330 Crowsnest Bottom to outside 322 Crowsnest Joists with 3 S15 8 x 1 3 4 Wood Screws per side fig 32 4 Step 32 Attach Crowsnest Assemblies to Fort Part 2 Lower Crowsnest Assembly 330 6 x 8 x 1 3 4 Wood Screw S15 Fig 32 4 Fig 32 3 Flush S15 S15 330 321 322 322 hidden behind board hidden 100 support cedarsummitplay com ...

Page 101: ...t with 1 S4 8 x 3 Wood Screw per gusset fig 32 5 Step 32 Attach Crowsnest Assemblies to Fort Part 3 Fig 32 5 View from under deck 032 323 323 323 S4 143 143 323 Floor Boards 2 x 8 x 3 Wood Screw S4 Hardware S4 hidden behind board hidden behind board 101 support cedarsummitplay com ...

Page 102: ...ing 2 G8 5 16 x 2 Hex Bolts with lock washer flat washer and t nut fig 32 6 Fig 32 6 Step 32 Attach Crowsnest Assemblies to Fort Part 4 325 2 x 5 16 x 2 Hex Bolt 5 16 lock washer 5 16 flat washer 5 16 t nut G8 321 G8 5 16 Lock Washer 5 16 Flat Washer 5 16 T nut 102 support cedarsummitplay com ...

Page 103: ...p boards to each 322 Crowsnest Joist using 6 S20 8 x 1 3 8 Wood Screws per board fig 32 8 Step 32 Attach Crowsnest Assemblies to Fort Part 5 Hardware 24 x 8 x 1 3 8 Wood Screw S20 2 x Crowsnest Floor Wide 1 x 5 x 36 1 2 1 x Crowsnest Floor 1 x 4 x 36 1 2 1 x Crowsnest Gap Board 1 x 5 x 36 1 2 Wood Parts 332 333 331 Fig 32 7 Tight 321 hidden behind board Fig 32 8 x 24 325 332 333 325 S20 Flush Tigh...

Page 104: ...e edges of each 334 Crowsnest Face attach 1 335 Crowsnest Face B from inside the assembly using 3 S15 8 x 1 3 4 Wood Screws per board as shown in fig 32 9 and 32 10 Step 32 Attach Crowsnest Assemblies to Fort Part 6 Hardware 12 x 8 x 1 3 4 Wood Screw S15 2 x Crowsnest Face B 2 x 3 x 27 3 4 2 x Crowsnest Face 2 x 4 x 27 3 4 Wood Parts 335 Tight hidden behind board Fig 32 10 325 Fig 32 9 334 S15 x 1...

Page 105: ...nd top of 327 Crowsnest Side is 30 3 8 then attach 327 Crowsnest Side flush to the inside panel edge of 030 Narrow Window Panel with 3 S15 8 x 1 3 4 Wood Screws per side fig 32 11 030 Fig 32 11 x 3 per board S15 Flush 030 327 Hardware 6 x 8 x 1 3 4 Wood Screw S15 327 30 3 8 105 support cedarsummitplay com ...

Page 106: ... Place a second 336 Crowsnest Rail on each side of the assembly so the distance between boards is 3 then attach to 330 Crowsnest Bottom and 1 327 Crowsnest Side using 4 S15 8 x 1 3 4 Wood Screws per 336 Crowsnest Rail fig 32 12 Fig 32 12 Hardware 12 x 8 x 1 3 4 Wood Screw S15 327 324 335 336 x 2 S15 x 2 x 4 x 4 S15 S15 Outside View 335 336 S15 Tight Fig 32 13 324 325 Inside View Notice hole is cov...

Page 107: ...Fig 32 14 Tighten all bolts 325 Step 32 Attach Crowsnest Assemblies to Fort Part 9 M Tighten all 4 bolts in the Crowsnest Assembly fig 32 14 321 325 324 107 support cedarsummitplay com ...

Page 108: ...Sections in total C Attach TNR2 Slide RT Flange and TNR2 Slide LT Flange together using 4 PB1 1 4 x 3 4 Pan Bolts with lock nut as shown in fig 33 2 This creates the Flange Assembly Step 33 Slide Section Assemblies Part 1 Hardware 36 x 1 4 x 3 4 Pan Bolt 1 4 lock nut PB1 Other Parts 1 x TNR2 Slide LT Flange 1 x TNR2 Slide RT Flange 8 x TNR2 Slide Elbow Use a 7 16 open end wrench for nuts PB1 Fig 3...

Page 109: ...lbow together using 8 PB1 1 4 x 3 4 Pan Bolts with lock nut as shown in fig 33 4 It is very important to attach bolts as indicated This creates the Exit Elbow Assembly Step 33 Slide Section Assemblies Part 2 Hardware 8 x 1 4 x 3 4 Pan Bolt 1 4 lock nut PB1 Other Parts 1 x TNR2 Slide Exit Top 1 x TNR2 Slide Elbow TNR2 Slide Elbow TNR2 Slide Exit Top Fig 33 3 Lock Nut PB1 PB1 PB1 Lock Nut Lock Nut P...

Page 110: ...rfaces of the Flange Assembly are flush to the Crowsnest as shown in fig 34 5 C Attach the Flange Assembly flush to 324 Crowsnest Top using 4 S6 12 x 1 Pan Screws with 12 Screw Bezel as shown in fig 34 1 and 34 3 and to both 334 Crowsnest Faces using 5 S6 12 x 1 Pan Screw per board fig 34 1 and 34 4 Step 34 Attach Flange Assembly to Fort Hardware 14 x 12 x 1 Pan Screw 4 x 12 x 2 Pan Screw 8 x 12 S...

Page 111: ...e a seam will be as shown in fig 35 2 and 35 3 Use Quadrex Driver as a guide pin for each hole before inserting bolt fig 35 3 Step 35 Attach Elbow Assembly to Flange Assembly Part 1 Hardware 3 x 1 4 x 3 4 Pan Bolt 1 4 lock nut PB1 Other Parts 1 x Quadrex Driver 1 x TNR2 Slide Clamp Ring DO NOT USE USE IMAGE PG 121 Fig 35 1 Fig 35 3 Quadrex Driver Use special driver provided in locations where the ...

Page 112: ...lamp ring where a seam will be as shown in fig 35 5 35 6 and 35 7 D Connect the 2 TNR2 Slide Clamp Rings together in 2 spots using 1 PB1 1 4 x 3 4 Pan Bolt with lock nut per hole Make sure seams and arrows line up and then tighten all bolts fig 35 8 and 35 9 Hardware 5 x 1 4 x 3 4 Pan Bolt 1 4 lock nut PB1 Other Parts 1 x TNR2 Slide Clamp Ring DO NOT USE USE IMAGE PG 12 DO NOT USE USE IMAGE PG 123...

Page 113: ...p the arrows on each assembly Notice the elbow orientation fig 36 1 B Attach 1 TNR2 Slide Clamp Ring to the top of the joined Assemblies using 3 PB1 1 4 x 3 4 Pan Bolts with lock nut making sure to match the arrows up with the end of the clamp ring where a seam will be as shown in fig 36 2 and 36 3 Use Quadrex Driver as a guide pin for each hole before inserting bolt DO NOT USE USE IMAGE PG 125 To...

Page 114: ...lts with lock nut making sure to match the arrows up with the end of the clamp ring where a seam will be as shown in fig 36 3 and 36 4 D Connect the 2 TNR2 Slide Clamp Rings together in 2 spots using 1 PB1 1 4 x 3 4 Pan Bolt with lock nut per hole Make sure seams and arrows line up and then tighten all bolts fig 36 3 and 36 5 DO NOT USE USE IMAGE PG 125 DO NOT USE USE IMAGE PG 125 Elbow Assembly B...

Page 115: ...ted in Steps 35 and 36 B On the fourth Elbow Assembly attached remove the pan bolt and nut which is facing the fort installed in Step 33 fig 37 1 The bolt will no longer be needed but keep the lock nut C Loosley attach TNR2 Slide Support at the slightly bent end to the Clamp Ring using 1 PB6 1 4 x 1 Pan Bolt with flat washer and the previously removed lock nut fig 37 2 D Rotate TNR2 Slide Support ...

Page 116: ... 4 Pan Bolts with lock washer and t nut Keep these bolts loose fig 38 2 C Use 470 SL Support as a guide to judge the proper bolt location remove the bottom pan bolt and nut The bolt will no longer be needed but keep the lock nut fig 38 3 D Attach the top of the TNR2 Post Mount to TNR2 Slide Clamp Ring using 1 PB2 1 4 x 1 1 4 Pan Bolt with the previously removed lock nut fig 38 4 E Tighten all the ...

Page 117: ...9 2 and 39 3 C At this point make sure all the slide bolts are tight Use a 7 16 open end wrench to hold nut and then tighten bolt with Quadrex Driver on Clamp Rings Step 39 Attach TNR2 Slide Exit to Exit Elbow Assembly Hardware 5 x 1 4 x 3 4 Pan Bolt 1 4 lock nut PB1 Other Parts 1 x TNR2 Slide Exit Fig 39 3 Exit Elbow Assembly Bottom of Slide Views Fig 39 2 TNR2 Slide Exit PB1 Lock Nut PB1 Lock Nu...

Page 118: ...tach 1 TNR2 Slide Clamp Ring to the bottom of the joined Assemblies using 3 PB1 1 4 x 3 4 Pan Bolts with lock nut making sure to match the arrows up with the end of the clamp ring where a seam will be as shown in fig 40 2 D Connect the 2 TNR2 Slide Clamp Rings together in 2 spots using 1 PB1 1 4 x 3 4 Pan Bolt with lock nut per hole Make sure seams and arrows line up and then tighten all bolts fig...

Page 119: ... play center for bolts protruding beyond T Nuts Use extra washers to eliminate this condition A In the spot shown in fig 41 1 drive 1 Rebar Ground Stake 13 into the ground against the 470 SL Support Be careful not to hit the washer while hammering stake into the ground as this could cause the washer to break off B Attach the ground stake to 470 SL Support using 1 S7 12 x 2 Pan Screw as shown in fi...

Page 120: ...he opening between 081 Crowsnest Posts fig 42 1 and 42 2 B Attach slide to fort through the floor boards and into 080 Slidenest Joist using 3 S7 12 x 2 Pan Screws fig 42 2 and 42 3 Fig 42 3 Fig 42 1 Hardware 080 Front Fig 42 2 S7 S7 Floor Boards 081 3 x 12 x 2 Pan Screw S7 Other Parts 1 x Slide Side View 120 support cedarsummitplay com ...

Page 121: ...Table Legs and the angled edges of 011 Support Table and 012 Support Seat are facing down The distance between 011 Support Table and 012 Support Seat must measure a minimum of 9 Then secure with 2 S15 8 x 1 3 4 Wood Screws per board and tighten bolts fig 43 1 B Repeat Step A to create 2 Table End Assemblies 8 x 8 x 1 3 4 Wood Screw 8 x 5 16 x 2 Hex Bolt 5 16 lock washer 5 16 flat washer 5 16 t nut...

Page 122: ... 1 3 4 Wood Screws per 014 Seat as shown in fig 43 4 Note The outside edges of both 014 Seats should be flush to the top edges of 012 Support Seats fig 43 5 1 x Table Rail FSC 5 4 x 4 x 30 3 4 2 x Seat FSC 5 4 x 6 x 36 013 Wood Parts 8 x 8 x 1 3 4 Wood Screw 4 x 8 x 3 Wood Screw Hardware 013 012 014 012 014 012 Fig 43 3 Fig 43 4 014 012 S4 013 Flush for both seats S15 S15 S15 S15 S15 S15 Fig 43 5 ...

Page 123: ...Assembly Part 3 3 x Table Top FSC 5 4 x 6 x 38 1 4 2 x Picnic Gusset FSC 5 4 x 4 x 8 015 Wood Parts 2 x 8 x 1 3 8 Wood Screw 12 x 8 x 1 3 4 Wood Screw 2 x 8 x 2 1 2 Wood Screw 4 x 8 x 3 Wood Screw Hardware S3 S4 016 H On the inside of each 011 Support Table and flat against the middle 015 Table Top attach 1 016 Picnic Gusset to each 011 Support Table using 2 S4 8 x 3 Wood Screws per gusset fig 43 ...

Page 124: ...and the centre of the Tube Mount should align with the centre screws in 011 Support Table Attach Tube Mount to each of the 015 Table Tops with 3 S10 8 x 1 Pan Screws Do not overtighten screws fig 43 9 and 43 10 Other Parts 1 x Tube Mount 3 x 8 x 1 Pan Screw Hardware 011 015 Notice Arrows point out Tube Mount Notice Arrows point out Notice Tube Mount centre aligns to centre screw in Support Table 3...

Page 125: ... K Feed 3 Tic Tac Toe Drums onto 1 Tic Tac Toe Post Repeat so there are 3 completed posts fig 43 11 and 43 12 Other Parts 3 x Tic Tac Toe Posts 9 x Tic Tac Toe Drums 9 x Drums 3 x Posts Fig 43 11 Fig 43 12 125 support cedarsummitplay com ...

Page 126: ...x 1 Pan Screws Do not overtighten screws M Place each Tic Tac Toe Post from Step 43 Part 5 into the Tube Mount fig 43 14 Other Parts 1 x Tube Mount 3 x 8 x 1 Pan Screw Hardware 1 x TTT Bottom FSC 5 4 x 4 x 18 017 Wood Parts Tube Mount S10 Notice arrow points out 017 Under Table Top View Notice Tube holder centre aligns to centre of TTT Bottom 9 Flush to edge S10 Note DO NOT over tighten screws Fig...

Page 127: ...ttach 017 TTT Bottom to 012 Support Seat with 4 S4 8 x 3 Wood Screws 2 from the outside and 2 from the inside as shown in fig 43 16 and 43 17 Make sure Tic Tac Toe Posts are secure and tight in each Tube Mount Note The Tic Tac Toe Drums should move with ease without any obstructions 4 x 8 x 3 Wood Screw Hardware S4 017 Outside View S4 Fig 43 17 Fig 43 15 Fig 43 16 127 support cedarsummitplay com ...

Page 128: ...rdware S13 I D Plaque Cedar Summit A Attach I D Plaque Cedar Summit to a location on your set that is easily seen and read by a supervising adult using 4 S13 6 x 5 8 Pan Screws as shown below ATTACH THIS WARNING I D PLAQUE TO THIS LOCATION ON YOUR PLAY EQUIPMENT This provides warnings concerning safety and important contact information A Tracking Number is provided to allow you to get critical inf...

Page 129: ...NOTES 129 support cedarsummitplay com ...

Page 130: ...ellent Very Good Average Below Average Poor How would you rate our instructions Excellent Very Good Average Below Average Poor How would you rate the quality of packaging Excellent Very Good Average Below Average Poor Would you recommend the purchase of our products to friends and family Yes No Comments Cedar Summit would like to say Thank You for your time and feedback MM DD YY REVISION 11 28 12 ...

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