cectek Kingcobra Manual Download Page 94

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MAINTENANCECHART

FIRST
INSPECTION
10hrsor
30days
or 300km (185
m.)

EVERY

SHOULD BE
DONE BY

I: Clean, Inspect, Verify, Adjust,
Lubricate, Replace if necessary

25hrsor
750km
(470m.)

50hrsor
1500km
(930m.)

100hrsor
1year
3000km
(470m.)

200hrsor
2year
6000km
(3730m.)

C: Clean

L: Lubricate

R: Replace

DRIVETRAIN

Front (Gladiator only) / rear propeller
driveshaft

DEALER

Front (Gladiator only) / rear drive
shaft boots and protectors (pre-
operatoin inspection item)

USER

Wheel bearing

USER

Front (Gladiator only) / rear
differentailoillevel,sealsandvents

DEALER

STEERING/CONTROL

Handlebar fasteners

DEALER

Throttle / housing / cable (pre-
operatoin inspection item)

USER

Steering system (more often under
severe use)

DEALER

Tierodends

DEALER

Wheel nut / studs

DEALER

Wear / pressure of tires (pre-
operatoin inspection item)

EVERY OPERATION

USER

Frontwheelalignment

DEALER

SUSPENSION

A arms (pre-operatoin inspection
item)

USER

Shock absorbers (pre-operatoin
inspection item)

DEALER

BRAKE

Brake fluid (pre-operatoin inspection
item)

USER

Brakepads

USER

Brake system (discs, hoses etc.)
(pre-operatoin inspection item)

USER

BODY/FRAME

Enginecompartment

USER

Frame

DEALER

Hitch / tailer ball condition (if
installed)

USER

Chassisfaterners

USER

Seat latch (pre-operatoin inspection
item)

EVERY OPERATION

USER

Vehiclecleaningandprotection

USER

Summary of Contents for Kingcobra

Page 1: ......

Page 2: ...Oil Level 27 Front and Rear Differential Gear Oil 29 Front and Rear Differential Gear Oil Level 29 Engine Coolant 30 Engine Coolant Solution Level 31 Brake Fluid 32 Brake Fluid Level 32 Battery 34 Remove Battery 34 Install Battery 34 BREAK IN 35 Engine 35 Belt 35 10 HOUR 30 DAYS INSPECTION 35 CONTROL AND ADJUSTMENT 36 LOCATION OF EQUIPMENTS AND PARTS 36 1 MAIN SWITCH 41 2 INSTRUMENT PANEL 43 a Shi...

Page 3: ...r Delivery Options 58 c Throttle Lever 60 d Throttle Cable Tension Adjuster 60 e Front Brake Lever 61 f Throttle Limiter 61 7 12Volt ACCESSORY SOCKET 62 8 FOOT BRAKE PEDAL 63 9 REWIND STARTER 63 10 REAR BOX 64 11 FRONT BOX 65 PRE OPERATING CHECK 66 OPERATING YOUR ATV 67 YOU HAVE TO REMEMBER BEFORE OPERATION 67 INSPECTION BEFORE DRIVING 68 WHAT TO WEAR 70 STARTING THE ENGINE 72 BRAKING 73 TURNING 7...

Page 4: ... Condition 106 Tire Pressure 106 TIRE REPLACEMENT 107 FRONT AND REAR WHEEL FREEMOVE 107 BRAKE PADS 108 BRAKE FLUID 109 FUSES 110 LIGHT BULB REPLACEMENT 111 HEADLIGHT 111 BRAKE TAILLIGHT 113 TRAILER TOWING 114 VEHICLE TRAILER LOAD 114 TROUBLESHOOTING 116 PREPARTION FOR WINTER DRIVING 118 TRANSPORTING 118 CLEANING PROCEDURE AND STORAGE PROCEDURE 118 PREPARATION FOR CLEANING 119 WASHING YOUR VEHCILE ...

Page 5: ...ERE INJURY AND DEATH WARNING is as below Indication of highly potential hazard which may cause SEVERE INJURY or DEATH Warning CAUTION is as below Indication of highly potential hazard which may cause VEHICLE DAMAGE CAUTION NOTE is arranged as below NOTE Indication of specific information for user to maintain or operate the vehicle easier WARNING and CAUTION are arranged as below format This first ...

Page 6: ... COORDINATION OF THE VEHICLE IN THIS MANUAL Front FWD Left Hand Side LHS Right Hand Side RHS Rear BACK Top View of the Vehicle ...

Page 7: ...hicle is NOT designed and manufactured for SPORTS OR RACE use This vehicle complies with all applicable EU directives regulations and laws in effect at the time of manufacture Operating this vehicle on any public street road or landscape should follow the instructions directives regulations and laws of the local authorities Please check any applicable local instructions directives regulations and ...

Page 8: ... or equipping improper accessories Never put the payload over the loading capacity stated in this manual and labels on the vehicle Always confirm the payload is proper distributed on the vehicle and attached securely Reduce speed increase safety clearance for stopping the vehicle and follow the instructions in this manual for carrying payload passenger towing or any material increasing the total g...

Page 9: ...stand all of the labels please consult with your local dealer Those labels contain very important safety information and notes for operation of the vehicle Those labels should be a permanent part of the vehicle and should be always clear for reading If the labels are too dirty to be read or come off please contact your local dealer for replacement 1 3 4 ...

Page 10: ... 5 2 6 ...

Page 11: ... 6 ...

Page 12: ... Label 1 Label 2 Label 3 Label 4 for 4WD only Label 4 for 2WD only Label 5 for OFF ROAD only Label 5 for ON ROAD only Label 6 ...

Page 13: ...actice the skills learned in course and the operating techniques in this owner s manual For more information about the training course contact CECTEK authorized dealers Always operate the vehicle at low speed until you are thoroughly familiar with the operation of the vehicle Take the time to learn the basic techniques well before attempting more difficult operate WARNING FOR OPERATION You should ...

Page 14: ...us Operated by children under age 16 can result in their sever injury or death Children under age 16 do not have the physical capability skills abilities or judgment needed to operate this vehicle safely Never allow any children under age 16 to operate this vehicle UNDER 16 ...

Page 15: ... Alcohol and drugs can 1 Seriously affect your judgment 2 Cause you to react more slowly 3 Affect your balance and perception Operating this vehicle after consuming alcohol or drugs can result in an accident or death Never consume alcohol or drugs before or while DRIVING this vehicle ...

Page 16: ... vehicle tires are designed for off road use only DRIVING on paved surfaces may seriously affect handling and control of this vehicle and may cause the vehicle to go out of control Avoid operating the vehicle on any paved surfaces whenever possible If you must ride on paved surface ride slowly and do not make turns or stops suddenly ...

Page 17: ...Warning Operating this vehicle on public streets roads or highways without following the law and regulations can be hazardous Always follow your local laws and regulations when you are DRIVING on the roads ...

Page 18: ...ve speeds can be hazardous Speeding could increase the chances of losing control the vehicle which can result in an accident Always travel at a speed that is proper for the terrain visibility and operating conditions and your skills or experience ...

Page 19: ...15 Warning Attempting wheelies jumps and other stunts can be hazardous Never attempt stunts such as wheelies or jumps ...

Page 20: ...n operating the vehicle can reduce your ability to control the vehicle or lose your balance and fall off the ATV If you remove a foot from the footrest your foot or leg may come into contact with the rear wheels which could injure you or cause an accident Always keep both hands on the handlebars and both feet on the footrest during the operation ...

Page 21: ...e extremely carefully could cause loss of traction or vehicle control which could result in an accident including an overturn Do not operate on excessively rough slippery or loose terrain until you have learned and practiced the skills necessary to control this vehicle on such terrain Always operate this vehicle extremely carefully on these kinds of terrain ...

Page 22: ... terrain can be hazardous You may hit the hidden obstacles without enough time to react It could cause severely injury or death DRIVING slowly and extremely carefully when operating on unfamiliar terrain Always be alert to changing terrain condition when operating this vehicle ...

Page 23: ... Clutch N A Transmission Automatic CVT With CECTEK Knob Transfer V belt Gearshift pattern Transmission Transfer Automatic R N H L Hand operated Automatic transmission ratio Continuously variable change 1 581 0 316 Transmission reduction ration High Low Reverse Secondary reduction ration 1 333 36 27 2 500 45 18 2 833 34 12 2 462 32 13 Final Differential ratio Front Rear 3 6 36 10 Chassis Front susp...

Page 24: ...o provide the warranty Vehicle Serial Number Plate 1 VIN Vehicle Identification Number Electrical Ignition type Electronic ignition CDI Spark plug Champion PRG7C Battery 12V 64 8 kC 18Ah 10HR Fuse 30 10 10 10 15 15 15 10 A Generator Three phase A C generator Headlight 12V 55 55W x 2 Position light 12V 5W Brake Traillight 12V 21W Park indication light LED Speedometer light LED Coolant temperature g...

Page 25: ...21 Vehicle Identification Number VIN Location The chassis serial number 1 is stamped on the upper after chassis frame Vehicle Identification Number VIN location Vehicle Identification Number 2 1 2 2 1 ...

Page 26: ...ation Number EIN Location The engine serial number 2 is stamped on the upper right of the engine crank case Please write down the serial number here for your ease to refer Engine Identification EIN location VIN EIN 1 1 1 ...

Page 27: ...ly regular unleaded gasoline having a Research Octane Number RON above 95 can be used on this vehicle In most gas stations in Europe labeled pump octane number corresponds to Research Octane Number RON Normally you can find a sticker stating the Research Octane Number RON on the pump If you could not confirm the fuel can meet above requirement or not please check with the gas station operator or f...

Page 28: ...nk cap turn the fuel tank cap clockwise till it clicks Turn the key clockwise and remove the key Close the fuel tank lock protector Always make sure the fuel is sufficient to finish your journey Fuel tank capacity Total 18 Litter Never refuel over the fuel tank neck Confirm no leaks Do not leave the fuel tank open without care Fuel Cap 2 1 Fuel Tank Neck 1 1 2 Fuel cap unlock Fuel cap lock 1 Maxim...

Page 29: ... to below chart Fuel is flammable and explosive under certain status Gasoline vapor can harm you health Stop engine before refueling Open the fuel tank cap slowly Only fully open the cap after there is no whistling sound heard when you loosening the cap of fuel tank Always keep open flame and sparks away from the area Always keep the area in good ventilation and avoid breathing gasoline vapors Nev...

Page 30: ...fore open the dipstick or oil filter cap Warning CAUTION Always check engine transmission oil before your operation and refill it necessary Only open the dipstick and oil filter cap when engine is cold Never overfill Always wipe off the spilled oil Improper oil level may damage the engine and transmission Spilled oil can harm the vehicle Recommended engine oil classification API Service SJ type or...

Page 31: ...il levels as bellows a Turn the dipstick counterclockwise remove it and wipe it clean b Insert the dipstick back turn the dip stick clockwise but do not tighten it c Remove the dipstick again and check the oil level d Confirm the oil level in the proper range Engine Oil Levels Total engine oil capacity 3 5 Liter 3 2 1 1 1 2 3 Maximum Fill Normal range 1 ...

Page 32: ...ront differential If the vehicle is operated under ambient temperature 0 C use a SAE 80W 90 hypoid gear oil on API classification GL 5 Recommend oil type PENNZOIL 4096 80W 90 GL 5 Front and Rear Differential Gear Oil Level Put the vehicle on a level surface Confirm the differential is cold Check the oil levels as bellows a Turn the refill cap counterclockwise remove it b Fill the differential gear...

Page 33: ...r 1775c c CAUTION Engine coolant can harm the external of your vehicle Wipe off any spilled engine coolant immediately Only check the engine coolant when the engine is cold Hot steam out from the coolant system can result in injury Swallowing engine coolant can result in severe injury or death Do not drink coolant solution If you swallow it incidentally do not vomit Contact emergency medical servi...

Page 34: ...ervoir 4 Fill the engine coolant solution into the reservoir under the front access panel 5 Make sure the engine coolant solution level is between MAX and MIN marks Do not over fill 6 Reinstall the reservoir cap Run the engine for few minutes and check the engine coolant solution level still in the normal range Engine Coolant Fill Cap 1 Engine Coolant Fill Cap 1 ...

Page 35: ...ng handle in the neuter position and confirm the hand brake reservoir is level 3 Confirm the brake fluid is above the MIN mark 4 Clean filler cap before removing 5 Unscrew the two bolts on the filler cap and remove the reservoir cap on the steering handle Turn the cap of reservoir under the front access panel counterclockwise to remove the cap 6 Fill the DOT 3 brake fluid in to the reservoir 7 Rei...

Page 36: ...32 Foot Brake Fluid Filling Cap Hand Brake Fluid Filling Cap 1 2 Turn counterclockwise to open Minimum brake fluid level 1 2 Remove 4 screws to open Minimum brake fluid level 1 2 1 2 ...

Page 37: ... cable first before RED one Remove the tightening strap then pull the battery out of the chassis Disconnect the battery cables in wrong sequence can cause the short of circuit and spark or damage the vehicle Warning Install Battery Put the battery back Connect the RED cable before connecting Black cable Place the trap Connect the battery cables in wrong sequence can cause the short of circuit and ...

Page 38: ...d can aid the parts mating load and cooling unload process Be careful not to overload the engine Avoid Continuously Low Speed In the throttle opening range operate the engine to accelerate freely and thoroughly Warn Up The Engine Before Driving After cold or warm starting allow the engine run in enough idle time for lubrication oil circulating through all parts of engine Belt The new belt require ...

Page 39: ...35 CONTROL AND ADJUSTMENT LOCATION OF EQUIPMENTS AND PARTS NOTE Some controls instruments equipments could be optional or different in certain countries 1 2 6 5 3 4 1 ...

Page 40: ...36 8 9 7 ...

Page 41: ...37 10 ...

Page 42: ...38 11 ...

Page 43: ...INSTRUMENT PANEL TRANSMISSION GEAR SHIFT KNOB 2WD 4WD SELECTION KNOB ONLY FOR GLADIATOR LEFT HANDLEBAR RIGHT HANDLEBAR 12Volt ACCESSORY SOCKET FOOT BRAKE PEDAL RECOIL STARTER REAR BOX FRONT BOX 1 2 3 4 5 6 7 8 9 10 11 ...

Page 44: ...will operate for 4 seconds ON POSITION The ignition circuits are on and the engine can be started at this position The key cannot be removed in this position NOTE The headlights cannot be turned on in this position POSITION The ignition circuits are on The fog lights and taillights are illuminated The key cannot be removed in this position NOTE The fog lights keep illuminated in this position Turn...

Page 45: ...e seat hook retainer 2 2 Press down the back end of the seat in the seat latch Improper installation of seat can be hazardous Loosen seat can cause lose of rider control Make sure the seat is completely fitted securely Warning 1 2 Seat hook Seat hook retainer 1 2 ...

Page 46: ...t Indicator Speedometer Odometer ODO Trip Meter Clock High beam Headlight Indicator 4WD Indicator Rear Differential Lock Indicator Both Differentital Lock Indicator Coolant Temperature Indicator Engine Check Warning Oil Pressure Warning Indicator Fuel Meter Hazard Warning Indicator Engine Speed Limit Indicator Tachometer ...

Page 47: ...ion indicator come on for two seconds when the ignition switch is turned on The tachometer indicator will rotate through all range All LCD segment will display for few seconds The Engine Check Warning indicator and Oil Pressure Warning indicator will keep on till the engine is started and running without faults 1 2 1 2 Button 2 ...

Page 48: ...and mph d Odometer ODO Trip meter The display has the odometer and two trips meters Press the button 2 to change between ODO TRIP A and TRIP B Odometer records the total distance that vehicle has been ridden The trip meter records distance since it has been reset It has two trip meters to record the distance at same time Press the button 2 for 5 seconds to reset the distance e Clock The clock disp...

Page 49: ...engine to cool down and Do not start the engine till the coolant temperature indicator goes off If in the coolant temperature indicator comes on again contact authorized CECTEK dealer for diagnostics k Engine Check Warning Oil Pressure Warning Indicator When the engine is not running Engine Check Warning and Oil Pressure Warning indicators are always on After starting the engine successfully both ...

Page 50: ... engine any more m Fuel Meter The fuel meter indicates the fuel level remained in the fuel tank There are total 10 segments to show the full fuel tanks The approximate fuel capacity and fuel meter segments chart is as below Fuel Meter Indicator Remained Fuel Capacity cc Symptoms 10 steps 18000 Normal 9 Steps 8000 8 Steps 6400 7 Steps 5200 6 Steps 3200 5 Steps 1800 4 Steps 1500 3 Steps 1200 Refuel ...

Page 51: ...ly moving the vehicle back or forward can help the knob shifting and gear engagement smoothly GEAR SHIFTING KNOB L Low Gear Position This position provides Lower speed and greater torque to wheel for carrying heavy loads or trailer towing H High Position Normal Driving with light loading N Neutral Position The transmission is in neutral R Reverse Position Drive the vehicle reverse 1 2 3 4 Reverse ...

Page 52: ...e can be hazardous Vehicle can move unexpectedly if you operating the gear shifting knob without applying brake Always apply the brake when you operate the gear shift knob for preventing the vehicle move unexpectedly Warning NOTE When parking the vehicle on the slope apply parking brake and then turn the shift button into N position before turning off the engine The weight of the vehicle can make ...

Page 53: ... Turning the knob while vehicle is moving can damage the transmission Always fully stop the vehicle before turning the knob Warning 5 LEFT HANDLEBAR CONTROLS a d c b e f g h i Headlight switch Hazard warning switch Direction light switch Horn button Override button Engine start button Parking brake lever Brake lever Parking brake lock b a c d e h f i g ...

Page 54: ...select the high or low beam headlights The high or low beam headlight function only can be activated when the main switch is on Fog Light position 1 2 3 4 Selector Fog light only position Low beam headlight position High beam headlight position 1 4 3 2 ...

Page 55: ...tivated to warn other vehicles Position Switch the hazard light off c Direction Light Switch Switch the button on the right or left side depending on your turning direction Press the switch to deactivate the direction lights d Horn Button Press the horn button to warn other vehicle via sound e Override Button Pushing and holding the override switch can remove the power limit of engine in front dif...

Page 56: ...n to ON position and waiting more than five second before pushing the engine start button If the engine cannot start after several tries check the fuel supply and ignition system first and refer to the TROBULSHOOT section in this manual Warning Warning f Engine Start Button Use this button to start the engine Before starting the engine make sure the ignition switch is in ON or position and the eng...

Page 57: ...ack to fully release position Lock position Unlock position Improper operation on parking brake lever can hurt the fingers of operator Always follow the above steps to operate the parking brake lever Warning Operating the parking brakes during DRIVING can be hazardous Applying parking brake during vehicle is moving can suddenly change the maneuver of the vehicle or lose the control Always use the ...

Page 58: ...rake lever and lock it by parking brake lock can prevent the vehicle from moving during parking Pulling the rear brake lever again can release the parking brake lock Be sure to release all parking brake before operating the vehicle PARKING BRAKE LOCK 1 2 Brake lever To apply brakes 1 2 Press to apply rear brake Brake lever lock 1 2 2 1 ...

Page 59: ...ION All ignition circuits are off and the engine cannot be started RUN POSITION All ignition circuits are on and the engine can be started a d c b e f Engine stop switch Differential lock switch Throttle lever Throttle cable tension adjustor Front brake lever Throttle limiter e b c a d f ...

Page 60: ...ording to the terrain surface condition and your ridding behavior 3 Notice the R indication on the transmission gear position indicator of instrument panel comes on The engine speed will be limited when the differential lock switch is on but the function is still not yet activated 4 Turn the vehicle slowly in small radius till the differential lock indicator comes on The engine speed limit will be...

Page 61: ... of rear wheels for getting out form stuck Both Differential Lock FDS II Only Applicable to 4WD When the 4WD function is selected and engine power is deliver to all wheels select the Both Differential Lock the left and right wheels will always rotate in same direction and speed Use the Both Differential Lock function to increase the traction of all wheels for getting out form stuck NOTE Both Diffe...

Page 62: ...slippery surface 2WD DIFF FWD 2WD LOCKED 4WD 4WD and Rear Differential Lock Only Applicable on 4WD Deliver the engine power to both front and rear wheels The front left and right wheels can rotate at different speeds The rear left and right wheels rotate at same direction and speed This function provides more tractions than 4WD mode and should be used for DRIVING on tough terrain 4WD R DIFF LOCKED...

Page 63: ...sed for DRIVING on tough terrain 4WD R DIFF LOCKED FWD FWD 4WD Front Differentials Lock and Rear Gear Box Only Applicable on 4WD Deliver the engine power to both front and rear wheels Left and right wheels rotate at same direction and speed This function provides most tractions among all modes and should be used for DRIVING on extremely tough terrain only 4WD F R DIFF LOCKED 2WD Only deliver the e...

Page 64: ... slowly and steady when differential locks are activated Warning c Throttle Lever Always completely stop before shifting Shifting the button when the vehicle is moving that can be hazardous Warning 1 2 To control the engine speed Operate this lever with your thumb Pushing the lever forward to increase engine speed Release the lever to decrease the engine speed Increase the engine speed Release to ...

Page 65: ...the rider s skill and experience adjust the throttle limiter To adjust the throttle limiter 1 Loose the locknut 1 2 Turn the throttle limiter screw 2 clockwise to restrict maximum engine power or counter clockwise to increase the maximum engine power 3 Tighten the lock nut 1 THROTTLE LIMITER 1 2 Lock nut Throttle limiter screw 1 d Throttle Cable Tension Adjuster Turn the nut to adjust the tension ...

Page 66: ...s DC 12V 120W 10A or less If exceed the limit it may blow the fuse Using the accessory over the total capacity of vehicle alternator may damage the vehicle and battery Turn off the headlights when using the accessory shock Not to flood the accessory socket when you wash the vehicle When done use the accessory completely cover the socket cap Consult with authorized CECTEK dealer before using the ac...

Page 67: ...rakes Braking effect is proportional to the force applied on the pedal and the status of terrain surface NOTE Applying the brake will have effects on the wheels through drive train If the main brake system fail the rear brake can be activated by the Parking Brake Lever 9 REWIND STARTER Rewind Starter 1 1 1 1 ...

Page 68: ... can be started in other transmission gear position when you fully pull the brake lever or press down the foot brake pedal When operating the recoil starter please turn off all lights When you start the engine not in idle throttle lever position by recoil starter the recoil starter handle may reverse to damage the ATV and hurt the people Always follow the procedure of operating recoil starter If y...

Page 69: ...ress down the latches under the front box penal and lift it The maximum total weight of goods should not be over 2 kg Carrying fuel in the box can be hazardous The boxes are designed to store dry and light articles Carrying heavy goods could damage the vehicle Never carry the goods over the weight limit Warning 1 2 2 2 1 ...

Page 70: ...n released Apply hand and foot brake check the brake efficiency confirm lever and pedal fully return when released Confirm the transmission gear can be selected in all positions Check all liquids levels Confirm no any liquid leakage on the vehicle Clean headlights and taillights Ensure front and rear box covers are properly latched Ensure seat is properly latched Ensure the total vehicle weight wi...

Page 71: ... the rear brake and shift the shift lever to N neutral position after making sure the engine is warm Stop the vehicle completely and release the throttle to bring the engine to idle before turning the gear selection knob Refer to the CONTROLS section in this owner s manual Warning Pressing the throttle lever suddenly can be hazardous Pressing the throttle lever suddenly could cause the front wheel...

Page 72: ...e prepared for the possible conditions you may encounter After you have found a good place to practice review all of the control on this vehicle before driving INSPECTION BEFORE DRIVING Failure to inspect this vehicle before operating it can be hazardous Failure to properly maintain this vehicle can also be hazardous Failure to inspect and maintain this vehicle could increase the risk of an accide...

Page 73: ...ch in some situation could lead to an accident Never modify this vehicle through improper installation or use of accessories All parts and accessories installed on this vehicle should be genuine CECTEK or equivalent components designed for use on this vehicle and should be installed according to instructions If you have questions consult an authorized CECTEK dealer Warning ...

Page 74: ...engine when performing maintenance checks Warning WHAT TO WEAR Operating this ATV without wearing complete protection can be hazardous Always wear the appropriate protective clothing and gears including an approved helmet eye protection boots gloves long sleeved shirt and pants Never operating this vehicle without complete protective clothing and gears Warning ...

Page 75: ...en a bug that hits you in the eyes you could be severely injured Different colored lenses available for goggles or glasses help you distinguish terrain variations The sunglass be worn during the daytime Wear proper clothing when you ride The complete clothing can help protect you from any injury Wear a good pair of gloves strong boots that fit over the angle long pant and long sleeve shirt Approve...

Page 76: ...o start the engine if the vehicle s battery is weak When you use the recoil starter refer to the CONTROLS section in this owner s manual NOTE 1 Open the throttle briefly to raise the idle speed if the idle speed is low after starting the engine Running the engine in closed space without proper ventilation can be hazardous Breathing in exhaust gases from this vehicle can cause death or severe injur...

Page 77: ...wnhill wheels This could cause the vehicle to overturn Brake on a hill extremely carefully when the vehicle in 4WD Warning ONLY FOR OFF ROAD Applying brake hard on slippery surfaces can be hazardous Applying brake hard on slippery surface could cause the vehicle skid and go out of control Apply the brakes lightly and extremely carefully on slippery surfaces Warning Applying brake while turning the...

Page 78: ... improperly could cause a collision or overturn Always follow proper procedures for turning as described below Practice turning at low speed before attempting to turn at higher speed Do not turn at speed too high for your skills or experience Never turn at excessive speed Warning ...

Page 79: ...s in the desired direction 2 Move your body weight forward and to the inside of the turn FOR HIGHER SPEEDS OR SHARPER TURNS Use the same technique as turn at low speed but move your body weight farther toward the inside of the turn to balance the vehicle If your vehicle starts to tip while turning lean your body farther into the turn while gradually reducing the throttle and making the turn wider ...

Page 80: ... the front wheels skids Reducing the throttle opening and leaning your body weight over the front wheels will do some help If the rear wheels skids Moving your body weight to away from the skid slightly Applying the brakes or accelerating is not recommended until you have corrected the slide ...

Page 81: ...ehicle or for your abilities Practice on flat hills before attempting steep hills Warning Operating this vehicle at excessive speeds can be hazardous DRIVING at excessive speeds increases your chances of losing control of the vehicle which can result in an accident Always go at a speed that is proper for the terrain visibility and operating conditions your skills and experience Always reduce speed...

Page 82: ...procedures for climbing hills as described below Always check the terrain carefully before driving on any hill Never climb hills with slippery or loose surfaces Always Shifting your weight forward Never open the throttle suddenly or change the transmission gear when climbing the hill The vehicle could flip over backwards Never climbing any hill at high speed ...

Page 83: ...ear brake alone will actually brake all four wheels Therefore applying any brakes will result in braking force being applied to downhill wheels This could cause the vehicle to overturn Brake on a hill extremely carefully when the vehicle in 4WD To climb a hill with the vehicle follow the direction below 1 Turn the gear selection knob to L Low position 2 Lean slightly your body weight forward and k...

Page 84: ...ke while rolling backward 3 Apply the front brake When fully stopped apply the rear brake as well and then lock the parking brake After you confirm that the vehicle is securely stopped on the hill find a space where you can stand on the upper hill side securely and drag the rear end of the vehicle with other people s help or equipments until the vehicle point downhill Then drive the vehicle down t...

Page 85: ...he shift lever in to L Low position 4 Lean slightly your body weight rearward 5 At slow speed when ride down the hill 6 Apply the rear brake to control the speed Avoid going down a hill at an angle that would cause the vehicle to lean sharply to one side Go straight down the hill where possible TRAVERSING A SLOPE Crossing hills or turning on hills improperly can be hazardous Crossing hills or turn...

Page 86: ...roperly operating the vehicle over obstacles could cause of loss of control or collision It can also cause this vehicle to overturn Before operating in a new area check for obstacles Never attempt to drive over large obstacles too high for this vehicle or your abilities If you are not sure that you can safely cross over an obstacle back up and ride around the obstacle Follow proper procedures in t...

Page 87: ...e DRIVING THROUGH WATER Driving this vehicle through deep or fast flowing water can be hazardous This vehicle tires may float causing loss of traction and loss of the control which could lead to an accident Never operate this vehicle in fast flowing water or in water deeper than 30cm 11 8in Check water depth before attempting to cross any water Remember that wet brakes have reduced stopping abilit...

Page 88: ...ing it to your dealer to have the brakes inspected and cleaned Warning Before enter the water investigation the path of your selection Look around the environment and flow condition When crossing deep or fast flowing water operate this vehicle at a slow steady speed If you are unfamiliar with the area park the vehicle and inspect the stream first to look for a suitable spot for crossing ...

Page 89: ... selection knob to N Neutral position move the vehicle forward and backward to confirm that all parts move freely Operating the vehicle with mal function brake system can be hazardous Wet or frozen brakes will reduce the stopping ability That will increase the chance of having an accident Any water that enters the brakes while ride the vehicle The water may freeze after parking the vehicle That ca...

Page 90: ... can reduce the temperature of air surrounding you Continued exposure to cold temperatures can cause the hypothermia Hypothermia is a condition when your body inner temperature drops low enough That condition could result in serious injury or death You must wear all of the protective clothes and gears Be prepared for worst weather vehicle breakdown raining and any possibility for exposing in cold ...

Page 91: ...Riding on a frozen lake or river can be hazardous The ice on the lake or river could break and you could fall down Never drive the vehicle on the frozen lake or river Warning Warning Driving on Snow Ice or Any Slippery Surface Practice your driving skills for incidentally driving on snow ice or slippery surface under the training of proper driving skill training course You could find the training ...

Page 92: ... To turn the vehicle transmission into R Reverse position follow these directions 1 Stop the vehicle and turn the gear selection knob to N Neutral position 2 Apply the front and rear brakes and turn the gear selection knob to R Reverse position 3 Make sure there is nothing in your way behind you 4 Release the brakes with and apply the throttle Suddenly pressing the throttle levers or make a abrupt...

Page 93: ...up strainer cleaning C DEALER Valve adjustmernt I I DEALER Engine mount fasterners I I DEALER Exhaust sytem I I DEALER Spark Arrester C USER Seales I I DEALER Coolant pre operatoin inspection item I Check strength R USER Radiator cap cooling system pressure test I I DEALER Radiator condition cleanliness more often under severe use I I USER Drive belt I USER Cleanig condition of driving and driven ...

Page 94: ...dlebar fasteners I DEALER Throttle housing cable pre operatoin inspection item I I USER Steering system more often under severe use I I DEALER Tie rod ends I DEALER Wheel nut studs I I DEALER Wear pressure of tires pre operatoin inspection item EVERY OPERATION USER Front wheel alignment I I DEALER SUSPENSION A arms pre operatoin inspection item I I USER Shock absorbers pre operatoin inspection ite...

Page 95: ... your vehicle more often than the schedule in the chart Contact CECTEK dealer if you have any questions regarding maintenance Warning Improper maintenance or failure to perform recommended maintenance can be hazardous Improper maintenance or failure to perform recommended maintenance could result of an accident Keep this vehicle in good condition If you are not familiar with safe maintain practice...

Page 96: ...fy for sockets Main power relay 30A Starter relay Head light relay Hi Lo other lights relay 20A each no specify for sockets Fuse box Flasher DCU ELECTRICAL HOUSING 1 2 3 4 5 6 7 Other lights include tail light and license light 1 2 1 3 4 6 5 7 4 4 ...

Page 97: ...t the damage of charging system and harm your vehicle To install Connect RED cable first then BLACK cable Always connect RED cable first To reinstall Disconnect BLACK cable then RED cable Warning Exceeding the maximum charging rate for the battery can harm this vehicle That could cause severe damage and decrease the battery life Never exceed the maximum charging rate Warning Hydrogen gas produced ...

Page 98: ...heat for your vehicle Engine damage caused by improper spark plug is not covered by CECTEK s warranty Replace the spark plug with the specified plug Warning SPECIFIED SPARK PLUG CHAMPION PRG7C CAUTION Improperly install of the spark plug can damage your vehicle If you tighten the spark plug is out of specified that could damage the aluminum threads of the cylinder head Carefully turn the spark plu...

Page 99: ...he engine idling speed before adjusting the throttle lever free play 1 Losses the locknut 2 Turn the adjusting bolt until the throttle lever free play of 3 0 5 0 mm 0 12 0 20 in 3 Tighten the lock nut 4 Recheck the throttle cable play If it is not within the correct limits readjust it THROTTLE CABLE ADJUSTMENT 1 1 2 Adjust nut Throttle level play 3 5mm 0 12 0 2 in 2 1 ...

Page 100: ... speed to rise suddenly when operate the handlebars and lead to loss of the control Adjust the throttle cable play before driving The engine idle speed should not rise due to handlebar movement Warning 1 FUEL LINES Replace the fuel lines every 4 years even if it looks good The damage from aging may not always be visible 1 ...

Page 101: ... warmed up before drain it out form the engine Follow the below procedure to change the oil and oil filter 1 Park the vehicle on level ground 2 Remove the dip stick 3 Remove the drain plug from the bottom of the engine and drain the oil 4 Turn the oil filter cap counterclockwise and remove the cap Drain plug Oil filter cap 2 1 2 1 1 2 ...

Page 102: ...ne off and wait for few minutes Check the engine oil level The engine oil level should be at the Maximum position Refer to Liquid section 9 Inspect the vehicle if there is any oil leakage 10 If the engine oil does not reach the Maximum position and there is not oil leakage add the engine oil until it reaches the Maximum position CAUTION Using the oil not meeting the specification can damage your v...

Page 103: ...ION Inspect the air cleaner element after you ride in dusty wet or muddy conditions The air cleaner element could be clogged under these conditions and result the damage of your engine Always inspect the air cleaner element after driving in severe conditions Clean or replace elements if necessary If the water get in the air cleaner case immediately clean the element and inside of the box To remove...

Page 104: ...r pressure on the net side of air cleaner element 2 Reinstall the new or cleaned air cleaner element in reverse order of removal Confirm the element is in position and sealed properly CAUTION Failure to position the air clean element properly can allow dirt bypass the air cleaner element and cause the engine damage Install the air cleaner element properly 1 1 1 1 ...

Page 105: ...ner and replace the caps Improperly dispose of the drained oil or gasoline can be hazardous Oil and gasoline are flammable Be sure to drain the fluid into a suitable container and dispose it immediately Warning ENGINE COOLANT CHANGE The engine coolant reservoir is under the front box access panel To change the coolant follow the below steps Front box access panel 1 Remove the front box access pane...

Page 106: ...gine and bleed the air out from the coolant system 3 Install the radiator cap Engine coolant is harmful or fatal if swallowed or inhaled Do not drink and avoid inhaling mist or hot vapors If swallowed do not induce vomiting Contact a poison control center or physician If inhaled remove to fresh air If coolant gets in eyes flush eyes with a lot of water and seek medical attention Always wash hands ...

Page 107: ...cle on level ground Drain plug 1 Remove the drain plug to drain the oil in to a suitable container 2 Reinstall the drain plug and tighten it after all the oil has been drain out Filling port 1 Remove the filling port plug 2 Pour new oil up to the port 3 Tighten the bolt securely Recommended oil Front Rear PENNZOIL 4096 80W 90 GL 5 Oil Quantity 325 20c c 1 1 1 1 ...

Page 108: ...t with oil Avoid children and pets access or reach the oil Recycle or properly dispose of the used oil Warning TIRES FOR OFF ROAD Driving with improperly tires or tire pressure can be hazardous The tires of Estoc are not for high way use Driving with improper tires or tire pressure could result you lose the control of this vehicle Always use the specified tire size and type and maintain proper tir...

Page 109: ... Replace the tires if the depth on the thread is less than 4 0 mm 0 16 in Warning TIRES FOR ON ROAD Driving with improperly tires or tire pressure can be hazardous Driving with improper tires or tire pressure could result you lose the control of this vehicle Always use the specified tire size and type and maintain proper tire pressure Warning Tires for On road FRONT REAR SIZE 195 45R15 205 55 R15 ...

Page 110: ...red or adjusted when the tire are cold or misleading measurements and result Routine tire inspections will help you identify problems with tires LOAD TIRE PRESSURE FOR OFF ROAD FRONT REAR Up to 175 kg 385lbs 4 4 psi 5 1 psi LOAD TIRE PRESSURE FOR ON ROAD FRONT REAR Up to 175 kg 385lbs 8 psi 8 psi Inflate air or deflate as needed to match this manual s recommendation Tires with pressure that may bu...

Page 111: ...ng Install tires according to the marks on the sidewall of each tires so that they rotate in the right direction Warning FRONT AND REAR WHEEL REMOVE 1 Park the vehicle on level ground and set the parking brake and lock 2 Loosen the wheel nuts 3 Elevate the front or rear end of the vehicle by pacing a jack or block under frame 4 Remove the nuts from the wheel and then remove the wheel 5 To reinstal...

Page 112: ...hazardous Driving with unevenly worn brake pads will increase the risk of having an accident Always replace both pads together Replaying only one brake can result the braking to have unevenly ability Always replace both pads together If you need to replace brake pads have this work down with your CECTEK dealer Warning Driving this vehicle before pumping the brake lever after replacing the brake pa...

Page 113: ...rk and apply it if necessary Brake fluid is harmful and fatal if swallowed contact with skin or eyes If swallowed do not induce vomiting contact with a position control center or a physician immediately If brake fluid gets in eye flush eyes with a lot of water and seek medical attention Always wash hands after handling The brake fluid is harmful to animals Keep out of the reach of children and ani...

Page 114: ...w be sure to inspect the brake pads and the brake system leakage Be careful that do not let water enter the brake fluid reservoir when refilling Water will has lower boiling point of the fluid and may result in vapor lock Inspect the brake fluid level before each driving Warning Using improperly brake fluid can be hazardous Refill with except DOT3 mixing or used fluids those can damage the brake s...

Page 115: ...ical system fails to operate the fuses must be checked CAUTION Using an improper fuse can damage your vehicle An improper fuse can cause damage to the electrical system that could lead to a fire Always use a fuse of the specified amperage LIGHT BULB REPLACEMENT The wattage rating of each bulb as below chart When replacing a burned out bulb use the same wattage rating Headlight 12V V55W Auxiliary H...

Page 116: ...rake taillight module Replace the brake taillight bulb as below 1 Turn the bulb seat counterclockwise 2 Pull the bulb seat out from the light module 3 Replace the bulb 4 Install the bulb seat back and turn it clockwise 1 1 ...

Page 117: ...this vehicle Trailer towing make the engine drive train and brakes work under more stress Never tow a trailer during break in period VEHICLE TRAILER LOAD You must measure the Gross Trailer Weight and Trailer Tongue Weight before towing the trailer GROSS TRAILER WEIGHT is the weight of the trailer plus cargo in it Measure the weight by putting each wheel of the fully loaded trailer on a scale TONGU...

Page 118: ...ssenger in the trailer and apply the brake with longer stop distance Warning Improper distribution of cargo or moving cargo in the trailer can be hazardous Improper distribution of cargo or moving cargo in the trailer can cause a loss of vehicle control Always confirm the TONGUE WEIGHT is 10 of the GROSS TRAILER WEIGHT Warning Overloading your trailer can be hazardous The overloaded trailer can ca...

Page 119: ...ge the battery Check charging voltage after starting SYMPTOM Engine rotates but fails to start POSSIBLE REASON TROUBLE SHOOT 1 Burnt Fuse Check Fuses 2 Fuel level too low Check fuel level in the fuel tank 3 Failed Spark Plug Remove spark plug then reconnect to ignition coil Start the engine with spark plug grounded to engine but not in the hole of spark plug If no spark replace a new spark plug If...

Page 120: ...b is hard to turn POSSIBLE REASON TROUBLE SHOOT 1 Transmission gears are in the position that prevent the knob to rotate Rock the vehicle back and forth to move the gears in the transmission 2 CVT dirty or wear Contact your CECTEK dealer SYMPTOM Vehicle can not reach full speed POSSIBLE REASON TROUBLE SHOOT 1 Engine Refer to Engine lacks acceleration or power section 2 Parking brake Confirm parkin...

Page 121: ...UTION Never tip this vehicle on end for transporting We recommend that transport the vehicle in its normal operating position on all four wheels CLEANING PROCEDURE AND STORAGE PROCEDURE A through cleaning of your vehicle to maintenance and enhance your vehicle appearance and performing its best Proper cleaning can also extend the useful life It is important to clean and inspect your vehicle after ...

Page 122: ...Do not spray excessive water pressure on the radiator fins Warning WASHING YOUR VEHCILE 1 Use only enough pressure to wash your vehicle 2 Rinse the vehicle with clean and mild detergent type soap thoroughly Cloth rags washing mitts or cleaning brushes can be used Be care with brushes they will scratch plastic or painted surface 3 Rinse the vehicle off immediately with clean water and dry all surfa...

Page 123: ...fuel tank can be damage Fuel can catch on fire if you do not handle in properly When draining the fuel from the fuel tank always 1 Turn off the engine 2 Do not smoking Or drain in area where are open flames or sparks 3 Keep out of reach of children and pets 4 Dispose of drained fuel properly Warning Warning Follow the procedures in thee INSPECTION BEFORE DRIVING section to inspect the vehicle STOR...

Page 124: ...ressure External Spray all vinyl and rubber parts with rubber to protect Spray unpainted surface with rust preventative Coat painted surfaces with car wax Tie a plastic bag over the exhaust pipe outlet to prevent moisture from entering PROCEDURE FOR RETURNING TO SERVICE Thoroughly clean the vehicle Change the engine oil Apply new engine oil as outlined this manual Remove the spark plug then turn t...

Page 125: ...121 WARRANTY Please contact CECTEK authorized dealers for detail ...

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