CDS-JOHN BLUE COMPANY DP-74.1 Instruction Manual Download Page 4

- Check to make sure that the inlet, discharge and by-pass hoses have the correct diameter, i.e. never smaller than 

the union on the pump. The hoses should not be crimped and the hose clamps should be sized for hose diameter.

- Prevent any hose restrictions and be sure connections are tight to prevent air entering, since these conditions will 

compromise pump performance.

- If pumping from a tank, check to make sure that the control unit by-pass line is not too close to the inlet line. Make 

sure that it does not create turbulence inside the tank.

- Check air pressure in the pulsation damper. It should be kept within specs given in the Chart on the Service Manual.
- The pressure regulator lever should be turned downward. Whenever the by-pass jet is used, the pressure 

adjustment lever must be turned in the down position so that the pressure is zero.

- Check to make sure the strainer is clean. Be sure the cartridge is reinstalled and tightened to assure no suction 

leak.

- Check for leaks.

Suction Head

Do not use suction head for filling the tank. Avoid suction head higher than 10 feet.

In this case, some troubles may occur in the pump parts.

Operation Instructions

- Start pump and let run for approximately one minute at zero pressure to facilitate priming. Once primed, the pump 

is ready and can be set to run at the desired pressure by moving the lever downwards and turning the adjustment 

knob clockwise.

- Operating pump above recommended rpm will not improve performance but rather may damage the pump. 

Operation at rpm higher than specifications voids all warranties.

- Working pressure should be selected with the discharge line closed and all liquid in by-pass.
- While the pump is running, check the oil level in sight glass. This 

acts as an emergency indicator to signal 

malfunction, 

e.g. if the diaphragm breaks, the oil will become white. Stop the pump immediately.

- Do not rotate the shaft for long periods without liquid in the cylinders or in the suction line.
- If the pump is driven by a PTO shaft and sprayer makes a sharp turn, disconnect the tractor PTO to prevent damage 

to the shaft supports and to the crankcase.

- If oil volume increases due to high operating temperature and the oil reaches the level of the plug, stop the pump to 

prevent damage from internal overpressure.

After Use

After use, in order to prevent damage, flush pump and let operate for a few minutes at working pressure with 

a solution that will neutralize the liquid last pumped (refer to that manufacturer’s instructions). Afterward empty the 

pump, so that the pressure drops to zero (“0”), and then let the pump run without liquids for two minutes.

To protect pump from freezing, 

flush pump per instructions above (after use) and then flush with straight 

RV-antifreeze. Empty the pump per the instructions above.

Ordinary Maintenance

Change oil every 500 hours as follows:
- Remove cap from oil sight tube and drain plug.
- Turn pump upside down and rotate the shaft by hand until oil stops flowing out.
- It is recommended to make an inside washing with gasoline or diesel oil.
- Put the drain plug back and pour oil into sight tube while turning the pump shaft. Be sure oil is at the indicated level 

and care not to exceed it.

- Start the pump at pressure “0” for a few minutes to allow the correct lubrication of inside parts, then check oil level.

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Summary of Contents for DP-74.1

Page 1: ...elephone 256 721 9090 FAX 256 721 9091 Call Toll Free 1 800 253 2583 DP 74 1 DP 74 1 GRI DP 90 1 DP 90 1 GRI DIAPHRAGM PUMP Parts Instruction Manual DP 74 1 DP 90 1 CDS JOHN BLUE COMPANY DIVISION OF A...

Page 2: ...TENT ABUSE OF THE PRODUCT AND OR MODIFICATION TO THE ORIGINAL PRODUCT IS STRICTLY PROHIBITED BY CDS JOHN BLUE COMPANY CDS JOHN BLUE COMPANY RESERVES THE RIGHT TO DENY WARRANTY OR LIABILITY CLAIMS IN A...

Page 3: ...dimensioned as required 5 Do not operate pump above 145 F 62 C liquid temperature 6 Provide adequate protection by placing guards around the moving parts such as the shaft and pulleys 7 Attach the pu...

Page 4: ...ll warranties Working pressure should be selected with the discharge line closed and all liquid in by pass While the pump is running check the oil level in sight glass This acts as an emergency indica...

Page 5: ...ley check alignment of the two pulleys Maximum Transmission Ratio K Pump RPM After determining K you can establish the motor or pump pulley diam Motor Pulley Pitch Diam m p K K Pump Pulley Pitch Diam...

Page 6: ...rted perfectly into the groove all the way around Replace the heads and attach them with their bolts Refill pump with oil through the glass and rotate the shaft to distribute oil and fill to proper le...

Page 7: ...DP 74 1 And DP 74 1 GRI PUMP DIMENSIONS 6 239 9 4 1 51 2 0 219 8 6 201 7 9 2 2 8 29 5 1 25 4 9 145 5 7 l L J r J J CX L J J J Y L J 74 2 9...

Page 8: ...15 21 40 61 DP 74 1 7 OPTIONAL 47 48 49 OPTIONAL 46 16 J 9 10 1t I I...

Page 9: ...DP 03001726 CRANKSHAFT VF VERSION 1 13 DP 86290000 SCREW M8X55 4 40 DP 03003826 CRANKSHAFT RT2 VERSION 1 14 DP 03001461 MOUNTING RAIL 2 41 DP 81293300 BALL BEARING DIA 45X75X16 1 15 DP 80320000 O Ring...

Page 10: ...0500 OIL SIGHT GLASS 1 7 DP 86256600 SCREW 5 16 4 8 DP 85351100 FILLER PLUG 1 9 DP 86321200 SCREW M10X20 4 11 DP 31128409 GEAR BOX 1 12 DP 86256900 SELF LOCKING SCREW 3 14 DP 31072942 GEAR 1 15 DP 803...

Page 11: ...DP 90 1 And DP 90 1 GRI PUMP DIMENSIONS 10 238 9 4 72 2 8 201 7 9 29 5 1 9 0 lf LJ o I cu IUH 4 0 I...

Page 12: ...61 15 11 DP 90 1 OPTIONAL 46 OPTIONAL 47 48 49 31 29 30 sl 7 55 1 62 8 c P r I l w i ____ rr 9 10 11 14 13 i td 41 40 17 1 6 c...

Page 13: ...G 1 37 DP 17001361 COVER 1 11 DP 80320830 O RING 1 38 DP 80226410 OIL SEAL 1 12 DP 03000109 CRANKCASE 1 39 DP 03001561 SPACER 1 13 DP 86290000 SCREW V8X55 4 40 DP 03001826 CRANKSHAFT VF VERSION 1 14 D...

Page 14: ...0500 OIL SIGHT GLASS 1 7 DP 86256600 SCREW 5 16 4 8 DP 85351100 FILLER PLUG 1 9 DP 86321200 SCREW M10X20 4 11 DP 31128409 GEAR BOX 1 12 DP 86256900 SELF LOCKING SCREW 3 14 DP 31072942 GEAR 1 15 DP 803...

Page 15: ...________________________________________ _______________________________________________________________________________ _______________________________________________________________________________...

Page 16: ...lving misuse abuse or modification Each new machine or component manufactured by CDS John Blue Company through original buyer is warranted by CDS John Blue Company to buyer and to any party or parties...

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