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PD3-5024-4-SI
Control Unit for LED Light Units
EIA-485 Communications
Thank you for purchasing a CCS product.
To ensure proper use of the product,
please read this Instruction Guide before
use and keep it for your future reference.
Instruction Guide
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INDEX
1.
Important Information for Equipment Safety
2.
Names and Functions of Parts
3.
Installation
4.
Connections
5.
What You Can Achieve with This Control Unit
6.
Light Unit Functions
7.
Manual Control
8.
Control with External Signals
9.
Inputting an External Trigger
10.
Errors
11.
Optional Accessories
12.
Troubleshooting
13.
Main Specifications
14.
Dimensions
Environmental Regulation
Warranty Information
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Features
This Control Unit is specifically designed to control the light intensity of
CCS LED Light Units. It is mainly used to control LED Light Units that
are used for machine vision and industrial inspections.
Connect 24V DC Light Units and Spotlights. Use up to 4 channels.
The light intensity can be manually controlled with a switch on the front panel,
or externally controlled using a PLC or machine vision equipment.
Use PWM control to control the 24V DC Light Unit output at a frequency of 125 kHz.
EIA-485 communications can be used for a maximum transmission distance of 30 m with multidrop connections.
Use external trigger inputs to turn Light Units ON and OFF, or to flash the strobe
(for 24V DC Light Units only).
Caution
INSTRUCTED
PROHIBITED
INSTRUCTED
PROHIBITED
INSTRUCTED
PROHIBITED
INSTRUCTED
PROHIBITED
INSTRUCTED
PROHIBITED
INSTRUCTED
PROHIBITED
INSTRUCTED
PROHIBITED
INSTRUCTED
INSTRUCTED
INSTRUCTED
PROHIBITED
The following symbols are used in this instruction guide to indicate and classify the
relative importance of warnings and cautions.
The following symbols in the instruction guide indicate and classify the precautions.
WARNING
WARNING
Indicates that incorrect
usage may result in
serious injury or death.
Caution
Indicates that incorrect
usage may result in injury
or property damage.
PROHIBITED
PROHIBITED
DISASSEMBLY
PROHIBITED
DISASSEMBLY
PROHIBITED
DO NOT TOUCH
WITH WET HANDS
DO NOT TOUCH
WITH WET HANDS
These symbols mean
the prohibited action.
These symbols indicate actions that
must be performed.
DO NOT SUBJECT
TO MOISTURE
DO NOT SUBJECT
TO MOISTURE
INSTRUCTED
INSTRUCTED
UNPLUG
UNPLUG
This product has been designed with full consideration of safety. Incorrect
usage of the product may result in fire, electric shock, or other serious
damages. Observe the following precautions.
Do not touch the power cords during
lightning. This may result in electric shock.
Do not disassemble or modify the product.
Doing so may result in fire or electric shock.
Do not touch the plugs or switches with wet
hands. Doing so may result in electric shock.
Make sure that the product is free of
moisture or any liquid. Doing so may result
in fire or electric shock.
Before connecting or disconnecting cables,
make sure that the power source is turned
OFF. Not doing so may result in fire or
electric shock.
If an abnormal condition occurs, such as
fuming, heat, smell, or noise, stop using the
product immediately, turn OFF the power
source and unplug the power cord. Not
doing so may result in fire or electric shock.
Do not use user-made light cables.
Doing so may cause product failure.
Do not place the product in direct sunlight or
in a high-humidity environment. Doing so
may result in fire due to internal temperature
rise.
Always place the product on a stable and flat
location. Doing so may result in the product
falling or toppling, which may cause
malfunction, accidents, or bodily injury.
Do not intentionally short-circuit the positive
and negative output terminals.
Do not bend cables or jam them between
objects when wiring. Doing so may cause
product failure.
Do not wipe the product with volatiles such
as paint thinner or benzene. Discoloration or
deterioration of the product surfaces may
occur.
Do not drop the product or subject it to
impact. Doing so may cause product failure.
Use a dry cloth to remove dust or other
foreign matter from the electrodes. Failure to
do so may result in fire.
Do not connect any Light Units other than
CCS LED Light Units. Doing so may cause
overcurrent and the device may overheat or
ignite.
Plug the power cord directly into a wall
socket. Using a power strip or connecting
many loads from one electrical outlet may
cause fire or electric shock.
Do not bundle product cables with
high-voltage lines or power lines.
Allow leeway when installing the cables.
Always ground the power cord. Not doing so
may cause product failure due to static
electricity destroying electrical components
including those in the Light Unit.
Use Light Units that are suitable for the
product ratings. Exceeding the ratings may
cause product failure.
Make sure that the length of the extension
cable for light output is no longer than 5 m.
If the extension cable is longer than 5 m, the
voltage will drop due to the DC resistance of
the cable, and the light intensity will
decrease.
Do not disconnect the power cord or
disassemble the product during operation.
Pulling on the cable may damage the cable
and result in fire or electric shock.
Before moving the product, disconnect all
connection cables. Damaging the cables
may result in fire or electric shock.
When mounting products in system racks or
cases, do not insert the screws more than
5 mm. Doing so may cause short-circuits in
internal components.
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Important Information for Equipment Safety
Read before Use
Always use one of the following power cords.
100 to 120 V range: SVT or SJT, AWG18,
length: 3 m max., dielectric strength: 125 V min.
200 to 240 V range: H05VV-F, AWG18, length:
3 m max., dielectric strength: 250 V min.
