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7  TOWING INSTRUCTION 

 

7.1  BEFORE TOWING 

a)  Check the ball head cup is well greased (if fitted). 

b)  Handbrake is fully applied. 

c)  Raise the coupling head above height of ball bracket by use of jockey  wheel 

provided. 

d)  Reverse towing vehicle until ball bracket is directly below ball head on coupling. 

e)  Grasp locking handle on top of coupling and press trigger backwards with thumb.  

Then lift handle (you can now release trigger).  With handle still raised wind up 
jockey wheel until ball on towing vehicle enters ball cup on coupling.  Now release 
handle and continue winding up jockey wheel until locking handle automatically 
drops down and trigger snaps shut.  If this does not occur lift handle again and 
check if ball seats this time and trigger snaps shut.  If there is still no success, 
check if ball or head is worn. 

f)  If ball seats properly, then continue winding up jockey wheel until it is fully 

retracted. 

g)  If towing eye is fitted instead of ball head, remove pin from towing jaw and reverse 

towing vehicle until eye enters jaw.  Then replace pin and locking pigtail or other 
securing device. 

h)  Continue to wind up jockey wheel until fully retracted and wheel is no longer free 

to rotate.  Loosen jockey clamp and raise jockey wheel up into chassis with wheel 
facing rearwards and re-tighten clamp firmly ensuring wheel is well clear of brake 
linkage, ensure that the rear prop stands are raised and that the retaining clip on 
both rear prop stands are fitted and the handles are positioned inline with the 
main chassis side member. 

If an additional front mounted prop is fitted, ensure it is correctly stowed and 
secured for towing. 

Please remember brake linkage and handbrake must be free to move fully during 
overrun braking when on the road so that breakaway cable can apply brakes if 
trailer should part company with towing vehicle. 

i)  Check condition of breakaway cable.  If frayed or kinked at all replace 

immediately before use.  Then connect breakaway cable to towing attachment on 
towing vehicle.  The cable must be free of knots. 

j)  Connect electrical plug to socket on rear of towing vehicle and check all lights are 

fully operational. 

k)  Check the load is distributed to give the correct nose weight for the coupling, refer 

to Section 3 for information on the hydratow coupling, a positive nose weight is 
required to ensure stable towing.  Also ensure nose weight is within limit of towing 
vehicle. 

l)  When fitting the number plate ensure that if is fitted centrally beneath the number 

plate lamp. 

Summary of Contents for C-823-13

Page 1: ...ail sales cbsproducts com Website www cbsproducts com C 823 13 DRUM TRAILER OPERATING AND MAINTENANCE MANUAL Copyright 2017 by CBS Products Limited All rights reserved No part of this publication may...

Page 2: ...2 REVISION HISTORY Rev No Date Details Author 01 03 2017 Original issue A GRAHAM...

Page 3: ...ING INSTRUCTIONS 14 5 5 POSITIONING AND BRAKING OF CONDUCTOR DRUM 14 6 MAINTENANCE AND SERVICING 16 6 1 WINCH 16 6 2 AXLE BRAKES AND TYRES 16 6 3 SERVICING 16 7 TOWING INSTRUCTION 18 7 1 BEFORE TOWING...

Page 4: ...tems and an integrated manufacturing plant The CBS Design Facility is available to discuss specific customer requirements for any product project existing or new Please contact CBS Products Ltd for fu...

Page 5: ...s left unattended ensure that unauthorised use is prevented 8 Never leave the machine unattended whilst in use 9 Use safety barriers to create an exclusion zone and prohibit access by any person s to...

Page 6: ...lines under tension 24 The operator must take care not to trip or fall when moving the drum trailer 25 When winching is complete do not depend on winch to support load always insert drum frame locking...

Page 7: ...re fitted and secured using R clips when in transit and during operation 39 Before towing the trailer connect breakaway cable to towing attachment on towing vehicle ensure that is passes through the h...

Page 8: ...le for towing behind tractors or other suitable vehicles The trailer provides ease of drum lifting using a manually operated winch The drums are secured in transit with suitable retaining pins Braked...

Page 9: ...que 150 NM 110 LB FT Max speed 96 kph 60 mph Hydratow coupling Fixing nut torque 125 NM 92 LB FT Lighting A 13 pin 12 volt lighting plug is fitted to the trailer and wired to current E U regulations A...

Page 10: ...10...

Page 11: ...Vehicle Identification Number VIN C Maximum Permitted Laden Mass of the Trailer D Maximum Permitted Coupling Nose Weight E Maximum Permitted Laden Road Mass for the 1st Axle from the front F Maximum...

Page 12: ...is separated from the towing vehicle The adjustable height jockey wheel allows the towing eye to be adjusted to ease the operation of attaching the trailer to the vehicle Once attached the safety wir...

Page 13: ...ars and there should be no endplay on the drum Roll the drum into the trailer chassis and present spindle to yokes adjusting the frame height as necessary with the winch Rotate the brake shaft fit dru...

Page 14: ...me height as necessary with the winch Rotate the brake shaft fit drum and brake shaft coupling fit locating pin and secure locating pin using R clip Insert spindle retaining pins into yokes and secure...

Page 15: ...drum brake lightly by turning the tommy bar on the screw handle Rotate the drum slightly by hand to ensure that the brake band is just making contact with brake drum Note The tommy bar screw controls...

Page 16: ...ld be checked daily for damage prior to use of the trailer The linkage mechanism should be oiled weekly to ensure smooth operation and to protect from moisture Check the condition of the brake cables...

Page 17: ...retaining R clips each time the drum trailer is used replace if worn distorted or faulty j Check the ball head for wear each time trailer is used if applicable Brake Band if fitted a Check wear of bra...

Page 18: ...and wheel is no longer free to rotate Loosen jockey clamp and raise jockey wheel up into chassis with wheel facing rearwards and re tighten clamp firmly ensuring wheel is well clear of brake linkage...

Page 19: ...e component This ensures that should brake roll off occur when a trailer is parked with the rear facing down an incline that the brakes will automatically be re applied Please remember brake linkage m...

Page 20: ...5 6 7 8 9 8 LAYOUT OF EQUIPMENT TYPICAL 1 Winch 2 Hydratow Coupling 3 Jockey Wheel 4 Rear Prop 5 Drum shaft Assembly and Drum Brake 6 Drum Frame Locking Pin 7 Brake Control Lever 8 Torque Arm 9 Cable...

Page 21: ...LE LOCATING COLLAR 2 OFF 3 DRUM SPINDLE LOCKING COLLAR 4 DISC BRAKE 5 DRUM TORQUE ARM 6 SPINDLE RETAINING PIN 7 BRAKE LEVER 8 TRAVLEL LOCK PIN 2 OFF 9 DRUM SPINDLE BRAKE COUPLING 10 TORQUE ARM DRIVE P...

Page 22: ...15 6QF UK TEL 44 0 1572 723665 6 FAX 44 0 1572 756009 E MAIL sales cbsproducts com Website www cbsproducts com Please give as much information as possible to ensure correct identification and supply o...

Page 23: ...10GENERAL ARRANGEMENT...

Page 24: ...11CE CERTIFICATE...

Page 25: ...25 12WINCH MANUAL...

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