Cathode Corner SCTV Assembly And User'S Manual Download Page 27

 

SCTV Clock Assembly Manual 

1/24/22 

27 

Initial Checkout 

Before turning on the clock for the first time, inspect the bottom of the PC board for stray component 
leads that may be shorting together different pins. Also check for unsoldered pins. Clean off the flux if 
desired, using commercially available flux remover. (If you used no-clean flux solder, skip this step.) 
Adjust all four pots to the center of their travel, with the dots at the 12 o’clock position.  
Plug the wall adapter into the wall, then plug it into the DC power jack J1. The filament should glow 
orange after a few seconds, and a Cathode Corner splash screen should appear on the CRT screen after 
about 20 seconds. The display is likely to be very narrow.  

Display Adjustment 

Adjust the Brightness knob at upper left so that the display is bright enough to see but not overly bright. 
Adjust the Focus knob at upper right to make the lines as sharp as possible.  
Adjust the H Pos knob at lower left and the V Pos knob at lower right so that the display is 
approximately centered.  
Using a screwdriver, Adjust H Size and V size screwdriver controls so that the image fills the center two 
thirds of the screen. 
The display will probably be tilted with respect to the cabinet. Loosen the clamp screw and rotate the 
CRT so that the numbers form a horizontal line. This can be checked with a plastic ruler against the two 

tabs at either side of the center of the front face. Be sure that the felt is protruding 1/16” at the bottom, 
and tighten the neck clamp on the CRT snugly.  
Adjust the Astig screwdriver control to make the lines sharp as follows: Turn Focus counterclockwise a 

bit to make the lines blurry. Turn Astig until the defocus is the same in both horizontal and vertical 
directions; i.e., the line width is the same in all directions. Now readjust Focus till the lines are sharp. 
Turn the big encoder knob and see that the time is displayed in different formats, and you will see a few 
other screens. Go ahead and play some Pong against yourself using the position controls as paddles.  
You will need to reset the Pos controls to center the display after playing a game, since they do double 
duty as the game paddles and the position controls.  

Final Assembly 

Installing the rear cup and cap 

The rear cup and cap are to be installed only after you are happy with the CRT alignment, since this 
adjustment is not possible with these pieces in place.  
The cup is the small flexible piece. Its paper needs to be peeled off all the little slots as well as the large 
areas. This is best done with a piece of sticky tape. Gorilla Tape is recommended, although other brands 
of duct tape are likely to work.  
To remove the paper coating from the flexible pieces, use the tape procedure. Set the plastic piece on the 
edge of a table with the edges of the slots facing you, with a cotton cloth under it.  

Summary of Contents for SCTV

Page 1: ...SCTV Scope Clock Kit Assembly and User Manual Copyright C 2022 Cathode Corner All rights reserved...

Page 2: ...SCTV Clock Assembly Manual 1 24 22 2...

Page 3: ...3 Table of Contents Introduction 5 Theory of Operation 6 PC Board Assembly 8 Cabinet Assembly 14 Initial Checkout 27 Final Assembly 27 Using Your Clock 31 Optional GPS receiver 32 Care of the Cabinet...

Page 4: ...SCTV Clock Assembly Manual 1 24 22 4...

Page 5: ...scope tube using artfully drawn numbers While most digital clocks use a seven segment display optimized for low cost and ease of manufacture the SCTV is optimized for aesthetic appeal The clock is sup...

Page 6: ...provide regulated voltage outputs Moving on to the regulator the deflection voltage is the one actually regulated The other voltages follow this voltage in proportion to their turns ratios The regulat...

Page 7: ...a CRT A sine wave on the Y plates and a cosine wave on the X plates give a circle If the phase difference is zero then the circle collapses to a slanted line If Y 0 the line is horizontal etc Each cha...

Page 8: ...ole PC board components Ziploc bag with CRT and pot wiring parts Ziploc bag with hardware Seven laser cut plastic pieces coated in paper 3RP1 A CRT 12V wall power adapter If anything is missing please...

Page 9: ...d board is shown below Refer to this photo to see how the parts fit Tools needed Soldering iron fine tip adjustable temperature preferred Solder high quality lead free or leaded 031 diameter or smalle...

Page 10: ...1 USB jack J9 5 1 504 Trim pot 500K R1 6 2 103 Trim pot 10K R2 R3 7 2 black Socket strip 24 pin for U2 8 1 black Socket strip 5 pin for U2 9 1 DC power jack J1 10 1 Header 6 pin 10 J5 11 1 Header 7 pi...

Page 11: ...er pin of each pot then reheat this pin while pressing the pot against the board to ensure that it fits tightly against the board Check also for square alignment to the board to keep a neat appearance...

Page 12: ...nds to sit higher than the others due to the wires underneath it Solder one pin on each side then adjust it then solder the remaining pins Trim the excess lead length 20 21 Mount the heat sink for U1...

Page 13: ...USB end of the Teensy with the edge of the board Solder the two 24 pin strips and the five pin strip to the Teensy holes Use care as there isn t much room to work on the Teensy and it has many small...

Page 14: ...ded rigidity The base holds the PC board the front and rear faces and the cover A bag of cabinet hardware is used to assemble the cabinet The PC board is first mounted to the base assembly then the fr...

Page 15: ...g skyward Place a cat PC board over the pot with the white square down so that the square is facing the pot Solder the three pins then trim the leads flush Repeat for the other two pots Each pot has a...

Page 16: ...er being careful to remove any blobs Mount the remaining kitty board with 105L pot in the vise Insert the orange wire into the hole marked 1 with the insulation on the pot side of the board Solder it...

Page 17: ...SCTV Clock Assembly Manual 1 24 22 17 Insert the little terminals into this block as shown in the chart below Pin Wire 1 Brown 2 Red 3 Orange 4 Yellow 5 Green 6 Blue...

Page 18: ...e small 7 pin header block Orient it so that the large holes are facing you and the small slots are at the top This places pin 1 at the left end Insert the little terminals into this block as shown in...

Page 19: ...he left of the notch in this orientation and pin 12 is to the right of the notch Solder the wires to the CRT pins per the table below Bend each wire s bare end into a V shape and hook it through the s...

Page 20: ...r the two wires in each of the following three pairs of CRT wires Twist them by holding both wires out at a 20 degree angle from each other then passing one over the other repeatedly until they re in...

Page 21: ...ieces are shipped with a protective paper coating on each side This coating needs to be removed from the pieces just before assembly It s not too hard to remove the paper from the solid acrylic pieces...

Page 22: ...x1 2 screws into the two screw holes at the base Pot Installation See the photo on the next page to see how the pots are installed into the front panel Plug the 6 pin Molex plug with the two position...

Page 23: ...otated correctly to display the time right side up with pin 1 down Pass the CRT socket wires through the hole in the rear face of the case Plug the 6 pin Molex plug into J2 on the PC board Plug the 5...

Page 24: ...parallel to each other Bend each of the two screw tabs and the other two tabs so they are perpendicular to the metal so that they all lie flat on a table Install the 6 32x3 4 screw and nut into the c...

Page 25: ...lt strip Take care to only peel the white paper and not the clear adhesive from the felt This may require tweezers Stick the end of the felt to edge of the CRT just behind the face in a direction that...

Page 26: ...ess on the socket pins as these are fragile and may break off Press on the white ceramic only You may not be able to seat it fully but try to make the gap between CRT base and socket be less than 1 8...

Page 27: ...can be checked with a plastic ruler against the two tabs at either side of the center of the front face Be sure that the felt is protruding 1 16 at the bottom and tighten the neck clamp on the CRT sn...

Page 28: ...on the tape along the edge of the plastic piece to make it stick well Be sure to stick it to every slot so they will all be pulled up Start peeling up the tape at one corner of the paper It should li...

Page 29: ...he small bits of paper from the text areas Find the top of the cup piece by feeling the edges for the smoother edge Press a square nut into each of the five slots on the cup from the top side Center e...

Page 30: ...of the cover so that the two tabs fit into the slots Orient the cover so that one end is facing you Place the clock upside down onto the cover so that the two tabs on the top of the clock engage the...

Page 31: ...force to press You will see a menu with three lines the top line highlighted Rotate the big knob to highlight Set Time and Date then press the knob again You will see the time and date displayed with...

Page 32: ...e GPS time when the GPS receiver is unplugged It may lose a second since that s how often the GPS time messages are sent Care of the Cabinet The cabinet is made of acrylic plastic This plastic can be...

Page 33: ...SCTV Clock Assembly Manual 1 24 22 33...

Page 34: ...SCTV Clock Assembly Manual 1 24 22 34...

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