CASTLE TSM-35 Diagnostic Manual Download Page 19

   
 

TSM-35 Screw Pocket Machine Troubleshooting

 

 

If there is no debris and no air tool oil on the towel: 

!

*** NOTE: The air drill must receive lubrication.  If it does 

not, it can become charred on the inside and must be 
replaced. (

P01957

) 

 

Check the lubricator on the front of the machine.  If 
it does not have oil in the reservoir, add oil and 
override the solenoid multiple times to help prime 
the system. 

 

If there is oil in the reservoir, override the solenoid 
to and check the top of the lubricator to see if drips 
of oil are falling while the solenoid is depressed.  Try 
to turn up the lubricator feed rate to a drop every 
few seconds. 

 

If the lubricator will not turn up, replace the 
lubricator – check for brand. 

o

 

Clippard (

P35081

 

o

 

Parker (

P35067

 

o

 

Watts – Need to replace both units 
(

C35002

) 

 

If the drill has stopped spinning due to lack of oil, it 
will need to be replaced. (

P01957

) 

 

If there is oil on the towel but no debris 

 

Replace the drill (

P01957

) 

o

 

If the drill spins while moving forward, but bogs down when trying to drill the pilot hole

 

Begin with the test information above. If the issue is not discovered with the above 
diagnostics: 

 

Remove the drill from the drill carriage by removing the carriage bolts that 
hold the drill mounting plate to the yellow carriage (mark drill height before 
removing). 

 

Then remove the drill from the brass fitting that connects it to the pilot 
valve and drill delay assembly. 

o

 

Use air from a secondary source into the air drill  

o

 

Try to use the drill as a hand tool to drill into material.  If it bogs 
down, it will need to be replaced. (

P01957

) 

o

 

If the drill did not bog down outside the machine, reinstall the drill 
on the fitting of the pilot valve assembly.  Override the drill solenoid 
and use the drill as a hand tool to see if the bit bogs down.  If the 
drill slows down or stops, replace the pilot valve (

P35250

) 

 

If the drill does not bog down in either test, check the drill solenoid (

P49410

) 

 

Override the drill solenoid (last of the stack) with the red button and try to 
stop the carriage from moving forward 

 

Summary of Contents for TSM-35

Page 1: ...itch o ABB E03300 o IDEC E03340 o Omron E03340 IDEC and Omron have the same key o Telemechanique E35001 o Siemens use E03340 and request Omron type Check the contacts at the back of the start and stop...

Page 2: ...ck main power to the machine o There should be 24V AC coming out of the transformer and entering the board at terminals 1 and 2 o Check to make sure the fuse is intact E16224 If all switches and trans...

Page 3: ...and to the black wire that was removed from the pin on the pressure gauge When lid is closed the switch tester should read closed When the lid is opened the tester should read open For Machines witho...

Page 4: ...tact block The switch should read NO at rest When the start button is depressed the switch should close 35 13 Test Stop Switch NC Disconnect air and power to the machine Locate the stop switch contact...

Page 5: ...switch should read open with no air attached to the machine Attach air to the machine and the switch should then read closed NOTE The air pressure switch is no longer used in the TSM 35 Its removal do...

Page 6: ...ANSFORMER AND CONTROL BOARD THIS PRODUCES A SHOCKING HAZZARD DO NOT TOUCH THE CONTROL BOX COMPONENTS WITH ANYTHING OTHER THAN ELECTIRCAL TESTING PROBES o Check the transformer if no power E35713 o The...

Page 7: ...isconnect power and air to the machine Make sure the case top is shut Locate pins 5 and 6 on the pin strip in the control box Touch continuity tester to 5 and 6 on the pin strip Continuity tester shou...

Page 8: ...t air and power to the machine Locate pins 3 and 4 on the pin strip of the control board Touch continuity tester pins to 3 and 4 on the pin strip and the switch should read open Step on the foot peddl...

Page 9: ...essure switch Customers can keep the bridge in place if they do not wish to replace o Check the overload E91827 480V Overload E94060 230V Overload E94061 Single phase overload o Increase the amperage...

Page 10: ...M 35 Screw Pocket Machine Troubleshooting 35 19 No cycle Clamp begins to come down and immediately goes back up flutters Change the drill stop switch E35010 E35009 Strap o This is the most common reas...

Page 11: ...nd look for loose hose If the clamp goes down change the solenoid P21224 it is not working electrically If the clamp does not go down remove the hose from the top of the clamp and override again It is...

Page 12: ...WHEN CHECKING SOLENOIDS Check the router solenoid P49410 middle of the stack The solenoids are located inside the case of the machine behind the control box Press the red manual override button o If...

Page 13: ...the router feed rate valve and override If no air replace the hose between the solenoid and router feed rate valve P35018 If air reinsert the air line on fitting Remove the air line from the bottom o...

Page 14: ...ove and clean the muffler breather on the router solenoid P00018 Check for a crimped air line o If the clamp comes down the router moves slowly and then the drill runs at speed Check the router soleno...

Page 15: ...drill does not move forward but begins to spin Check the drill feed rate valve to make sure it is not turned all the way down Override the drill solenoid last in stack with red button Listen and feel...

Page 16: ...k the drill solenoid P49410 Override the drill solenoid last of the stack with the red button and try to stop the carriage from moving forward o If you can stop the carriage Listen feel for air leaks...

Page 17: ...There is a T Barb fitting in this hose If air comes out of the red hose Replace the red hose and override the solenoid listen for air blowing through the drill o If there is air blowing through the dr...

Page 18: ...ve needs to be replaced o If there is no air out of the hose then the issue is with the air supply to from the air tank Check the lubricator to make sure it is providing air check the check valve to m...

Page 19: ...e the drill P01957 o If the drill spins while moving forward but bogs down when trying to drill the pilot hole Begin with the test information above If the issue is not discovered with the above diagn...

Page 20: ...P35125 If there is a constant leak when the machine is at rest change the drill solenoid P49410 Listen feel for air leaks at the super quick exhaust SQE P10320 on the drill feed rate assembly If there...

Page 21: ...21224 first solenoid in the stack If the clamp extends when the solenoid is overridden AND retracts when the override is released replace the solenoid P21224 o If the cycle completes in dry cycle but...

Page 22: ...fway through its retraction Run a pocket in material and confirm that the drill will not stick If the drill delay valve does not change the amount of time the drill spins after the solenoid override b...

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